Rack Adapter Assemblies for 19-Inch to 21-Inch Storage Chassis

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Solution Overview

Problem

Existing data storage systems face challenges in accommodating varying rack sizes and configurations, particularly the transition from standard 19-inch racks to wider 21-inch racks, which can lead to compatibility issues and inefficient cable management.

Innovation Solution

An adapter assembly with a first side and optional second side, forming channels for cable management and structural support, enabling compatibility with 21-inch racks while facilitating flexible cable routing and improved airflow management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If data storage systems are designed for standard 19-inch racks, then compatibility with existing rack infrastructure is maintained, but adaptability to wider rack configurations (e.g., 21-inch racks) is limited

Engineering Contradiction:
Improverack configuration compatibilityVSAvoidchassis design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

An adapter assembly is introduced as an intermediary component between the 19-inch chassis and the 21-inch rack. The adapter includes a first side coupled to the chassis and a second side coupled to the rack, with channel-forming elements that create cable management pathways. This mediator enables compatibility with wider rack configurations without modifying the original chassis design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If adapter assemblies are added to enable rack compatibility, then adaptability to different rack sizes is improved, but device complexity and structural requirements increase

Engineering Contradiction:
Improverack size compatibilityVSAvoidadapter structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adapter assembly is segmented into distinct functional components: a first side for chassis coupling, a second side for rack coupling, and channel-forming elements positioned between them. This segmentation allows each component to be optimized independently while maintaining overall adaptability to different rack configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adapter assembly is designed with universal coupling mechanisms that can accommodate both 19-inch and 21-inch rack configurations. The channel-forming elements create versatile cable management pathways that work across different rack sizes, making the adapter applicable to multiple rack types without requiring custom designs for each configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If channels are formed between the adapter panel and chassis, then cable management is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecable management efficiencyVSAvoidadapter assembly manufacturing
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The channels are pre-formed as integral features of the adapter assembly during manufacturing, rather than being created as separate assembly steps. The channel-forming elements are positioned and configured in advance to create cable management pathways that guide cables from the chassis through the adapter to the rack, simplifying both manufacturing and subsequent cable installation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250331120A1Data storage systems and chassis assemblies with rack adapters in data storage systems
Publication Date: 2025.10.23 SANMINA CORP
  • US20250331120A1 patent drawing
  • US20250331120A1 patent drawing
  • US20250331120A1 patent drawing

AI summary

Data storage systems may include a chassis and an adapter assembly including a first side coupled to the chassis. The first side may form at least one channel between an outer panel of the first side and the chassis. A second side of the adapter assembly may be coupled to the chassis. Methods of making data storage systems may include obtaining a chassis, and coupling a first side of an adapter assembly to the chassis. The first side can form at least one channel located between an outer panel of the first side and the chassis. Other aspects, embodiments, and features are also included.