Data Center Rack Baffles for Hot Aisle Separation

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Solution Overview

Problem

Current data center designs face issues with cooling air not reaching computer system components due to side exhausts of hot air, leading to overheating and reduced reliability, as the hot air is recirculated back into adjacent components instead of being directed into the hot aisle.

Innovation Solution

The use of baffles, which are impervious or nearly impervious to air, is introduced between racks to prevent the mixing of cooling air with hot air, ensuring that cooled air reaches the components and hot air is directed into the hot aisle, thereby preventing recirculation and overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If computer system components have side exhausts for hot air, then access to components is improved, but hot air recirculates back into adjacent components causing overheating

Engineering Contradiction:
Improveaccess to componentsVSAvoidoverheating prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The data center room is segmented into distinct cold aisles and hot aisles using physical partitions. This segmentation prevents mixing of cold and hot air streams, allowing side exhausts to discharge hot air into the hot aisle without recirculating to adjacent components in the cold aisle.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Physical partitions act as intermediaries between the cold aisle and hot aisle. These partitions redirect hot air flow from side exhausts into the hot aisle, preventing direct contact with cold air intake areas and eliminating the recirculation problem.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If cooling air is dispersed throughout the data center room, then cooling coverage is improved, but hot air mixes with cooling air reducing cooling efficiency

Engineering Contradiction:
Improvecooling coverageVSAvoidcooling efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The air flow paths are segmented into separate cold and hot zones using partitions. This allows cooling air to be dispersed broadly for coverage while preventing energy loss through mixing with hot air in the hot aisle.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the data center are assigned different thermal qualities - cold aisles receive cooling air while hot aisles receive exhaust air. This local differentiation maintains cooling efficiency by preventing hot-cold air mixing while still providing comprehensive coverage.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If hot air exhausts from side of components, then component access is improved, but cooling air cannot reach components effectively

Engineering Contradiction:
Improvecomponent accessVSAvoidcooling effectiveness
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

Partitions serve as intermediaries that guide hot air away from component intake areas. The partitions redirect side-exhausted hot air into the hot aisle, preventing it from interfering with cooling air delivery to components while maintaining access pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The baffles effectively direct cooled air to the computer system components and prevent hot air from recirculating, enhancing the cooling efficiency and reducing the risk of overheating, thus improving the reliability of the data center components.

Implementation Method 1

baffles, which are impervious or nearly impervious to air, is introduced between racks to prevent the mixing of cooling air with hot air

Methodology Applied
Scientific EffectPhysical barrier blocking:

Implementation Method 2

The baffles effectively direct cooled air to the computer system components and prevent hot air from recirculating

Methodology Applied
Scientific EffectAir flow deflection:

Data Source

PatentUS8804333B2Data frame hot/cold aisle baffle system
Publication Date: 2014.08.12 CELLCO PARTNERSHIP INC
  • US8804333B2 patent drawing
  • US8804333B2 patent drawing
  • US8804333B2 patent drawing

AI summary

A data room air circulation system has adjacent racks located side by side. The racks have a front, a rear, and a first and second side. A computer system component is mounted in at least one of the racks. A cold aisle, containing cold air, is located at the front of the racks. As the cold air passes through the component, hot air is formed and discharged to a hot aisle located at the rear of the racks. A baffle, having a front end, a rear end, and a hot air side is located between the racks. The front baffle end is attached to the front of one of the racks, and the rear end is attached to the rear of the other of the racks. The baffle separates the cold aisle from the hot aisle for at least the height of the baffle.