Rack Bracket Foolproof Mechanism for Correct Side Mounting

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Solution Overview

Problem

Existing slide rail assemblies often suffer from incorrect mounting due to user carelessness, leading to potential safety hazards and installation errors, as they lack a foolproof mechanism to ensure correct left or right side mounting.

Innovation Solution

A bracket with a foolproof device comprising a sliding block, positioning member, and elastic member, which allows correct mounting at one angle and prevents mounting at another, ensuring the slide rail assembly is securely attached to the correct side of the rack or post.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a bracket is designed without a foolproof device, then the mounting operation is simple and quick, but the bracket may be incorrectly mounted to the wrong side of the rack causing safety hazards

Engineering Contradiction:
Improvemounting correctnessVSAvoidbracket structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The foolproof device employs asymmetric geometry where the sliding block and positioning member are configured to only engage at the correct mounting orientation. The positioning member has a specific shape that fits into a corresponding recess on the rack only when the bracket is correctly oriented, preventing incorrect mounting through geometric constraint rather than complex mechanical interlocks

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The elastic member pre-positions the sliding block in a ready state before mounting occurs. The sliding block is spring-loaded to automatically engage with the positioning member when the bracket approaches the correct mounting position, ensuring correct orientation is established before final mounting happens, thereby preventing incorrect installation

Inventive Principle:
Principle #10Preliminary action

2Reliability

If a foolproof device is added to the bracket, then incorrect mounting is prevented, but the bracket structure becomes more complex

Engineering Contradiction:
Improveprevention of installation errorsVSAvoidbracket components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The foolproof device is integrated into the bracket structure by combining the sliding block, positioning member, and elastic member into a single compact assembly that attaches to the bracket body. This merged design prevents incorrect mounting while minimizing the increase in overall structural complexity compared to separate independent components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The foolproof device is designed to be self-actuating through the elastic member that automatically pushes the sliding block into the correct position. The device serves itself by using the elastic force to maintain readiness and automatically engage with the rack's positioning feature without requiring external control mechanisms or additional complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The foolproof mechanism effectively prevents incorrect mounting by interfering with the rack or post at a specific angle, thereby enhancing user safety and reducing installation errors.

Implementation Method 1

an elastic member arranged in the first room of the mounting base for providing an elastic force to the sliding block

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS9930805B2Bracket and foolproof device thereof
Publication Date: 2018.03.27 KING SLIDE WORKS CO LTD
  • US9930805B2 patent drawing
  • US9930805B2 patent drawing
  • US9930805B2 patent drawing

AI summary

A bracket is configured to be mounted to a post of a rack. The bracket includes a side plate, an end plate, a first mounting member and a foolproof device. The end plate is substantially perpendicularly connected to the side plate. The first mounting member is mounted to the end plate. The foolproof device is arranged at a side of the end plate. When the bracket is placed at a first mounting angle relative to the post, the fool proof device does not interfere with the bracket, in order to allow the bracket to be mounted to the post. When the bracket is placed at a second mounting angle relative to the post, the foolproof device interferes with the bracket, in order to prevent the bracket from being mounted to the post.