Rack Enclosure with Integrated Inventory Tracking Sensors

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Solution Overview

Problem

Current methods for transporting information handling systems face challenges in inventory identification before, during, and after shipping, particularly in rack-mounted systems, where it is difficult to determine the number and type of systems within a rack, and existing labeling solutions are discarded after delivery.

Innovation Solution

An enclosure with mounting features for information handling systems, coupled with an information handling resource to store and update a data structure containing inventory information, and a display to dynamically display this information, using sensors to track weight and other data for accurate inventory tracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional labeling methods are used for inventory tracking, then the implementation is simple and low-cost, but the labels are discarded after delivery and cannot provide real-time inventory information

Engineering Contradiction:
Improveinventory tracking reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The enclosure serves multiple functions: it protects information handling systems during transport, provides mounting features for equipment, and acts as an inventory tracking system with integrated sensors and displays. This multi-functionality eliminates the need for separate labeling systems while providing continuous inventory visibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The inventory tracking system is self-contained within the enclosure, with sensors automatically detecting equipment presence and weight changes, and displays automatically showing inventory status. The system serves itself without requiring external labeling or manual tracking, and the enclosure structure itself becomes the tracking platform.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If manual inventory tracking is used, then the system complexity is low, but it is difficult to determine the number and type of systems within a rack, especially when equipment is pulled incrementally

Engineering Contradiction:
Improveinventory detection accuracyVSAvoidtracking system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual visual inspection and physical counting with automated sensor systems. Weight sensors detect changes in total rack weight to determine equipment presence, while other sensors can detect equipment characteristics, automatically providing precise inventory information without manual intervention.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system continuously monitors inventory status through sensors and provides real-time feedback via displays on the enclosure. When equipment is added or removed, the sensors detect the change and the display updates to reflect current inventory levels, providing continuous feedback on rack contents.

Inventive Principle:
Principle #23Feedback

3Productivity

If packaging and labels are applied at the end of the build process, then the manufacturing process is simple, but the packaging is discarded after delivery and does not provide ongoing inventory management

Engineering Contradiction:
Improveinventory management efficiencyVSAvoidpackaging waste
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

Instead of discarding the enclosure after delivery, the system recovers its value by continuing to use it as an active inventory tracking platform. The enclosure transitions from a one-time protective packaging to an ongoing inventory management system, eliminating waste while maintaining productivity.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The inventory tracking capability is built into the enclosure structure before delivery, with sensors and displays pre-integrated. This preliminary preparation allows the system to immediately begin tracking inventory upon receipt, eliminating the need for separate labeling processes and providing continuous management from the start.

Inventive Principle:
Principle #10Preliminary action

4Loss of time

If no inventory tracking system is used, then the device complexity is minimal, but errors and costs associated with manual labeling increase

Engineering Contradiction:
Improveinventory management timeVSAvoidinventory system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The sensor systems continuously monitor inventory status without interruption, providing constant tracking of equipment presence and changes. This continuous action eliminates the need for periodic manual checks, reducing time loss while the automated nature keeps complexity manageable through standardized sensing and display components.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS11164146B2Inventory identification
Publication Date: 2021.11.02 DELL PROD LP
  • US11164146B2 patent drawing
  • US11164146B2 patent drawing
  • US11164146B2 patent drawing

AI summary

An apparatus may include an enclosure that includes a plurality of mounting features that are configured to receive information handling systems; an information handling resource configured to store and update a data structure that includes information regarding the information handling systems that are received in the enclosure; and a display configured to display inventory information for the enclosure based on the data structure.