Rack Fan Control via Node-Specific Airflow Venting

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Solution Overview

Problem

Shared fan cooling systems in server racks operate based on overall rack temperature, failing to account for individual node processing loads, leading to inefficient cooling and increased power consumption.

Innovation Solution

A fan control system that includes adjustable air vents and fans, controlled by a logic board receiving airflow requirements from nodes, adjusts airflow based on node-specific processing loads, using pulse-width modulation signals to optimize fan operation and reduce power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a shared fan cooling system operates based on overall rack temperature, then the system can cool all nodes uniformly, but it cannot account for individual node processing loads leading to inefficient cooling and increased power consumption

Engineering Contradiction:
Improvepower consumptionVSAvoidnode-specific cooling adaptation
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent divides the shared fan cooling system into node-specific cooling zones by introducing adjustable air vents at each node. Each air vent can be independently controlled based on the individual node's processing load and temperature, allowing the system to segment cooling resources according to actual needs rather than applying uniform cooling to all nodes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air vents are designed to be dynamically adjustable based on real-time processing load conditions. The system transitions from static uniform cooling to dynamic adaptive cooling where each node's air vent opening degree is continuously adjusted according to its current processing load and thermal requirements, enabling the system to adapt to changing operational conditions.

Inventive Principle:
Principle #15Dynamics

2Reliability

If air vents are opened for all nodes, then all nodes receive cooling airflow, but idle nodes waste cooling capacity and increase overall power consumption

Engineering Contradiction:
Improvenode cooling assuranceVSAvoidcooling power consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies local quality by making each node's air vent independently controllable based on its specific cooling requirements. Instead of providing uniform cooling to all nodes, the system adjusts the air vent opening degree at each local node according to its processing load and temperature, ensuring that cooling resources are allocated precisely where needed rather than being wasted on idle nodes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system changes the operational parameter of air vent opening degree dynamically based on node processing load. When nodes are idle or under low load, their air vents are closed or partially closed to reduce cooling power consumption. When nodes are under heavy load, their air vents are opened to provide adequate cooling, thus optimizing the balance between cooling assurance and energy efficiency.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If fan speed is increased to cool heavily loaded nodes, then those nodes are adequately cooled, but overall power consumption increases and idle nodes receive excessive cooling

Engineering Contradiction:
Improvenode temperature controlVSAvoidfan power consumption
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent segments the cooling control by introducing individually controllable air vents at each node, allowing the system to direct cooling airflow selectively to nodes that need it. This prevents the need to increase overall fan speed for the entire rack, as cooling resources are segmented and allocated only to nodes with high processing loads requiring active cooling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies partial cooling action by adjusting air vent opening degrees rather than providing full cooling to all nodes simultaneously. Idle or low-load nodes receive reduced or no cooling through closed or partially closed air vents, while heavily loaded nodes receive appropriate cooling through open air vents, avoiding the excessive cooling and power consumption that would result from increasing fan speed for the entire rack.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides self-regulating cooling, diverting airflow to active nodes and reducing fan speed, thereby maintaining node temperatures while lowering overall power consumption.

Implementation Method 1

adjustable air vent configured for adjusting the at least one adjustable air vent based on an air flow requirement of the node

Methodology Applied
Scientific EffectAirflow:

Implementation Method 2

a plurality of fans, wherein the plurality of fans are configured to operate based on a control signal

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 3

In order to prevent the plurality of nodes from overheating and failing, the nodes can be cooled by a shared fan cooling system

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS10595446B2Optimized and intelligent fan control mechanism inside rack system
Publication Date: 2020.03.17 QUANTA COMPUTER INC
  • US10595446B2 patent drawing
  • US10595446B2 patent drawing
  • US10595446B2 patent drawing

AI summary

Disclosed are a system, method, and computer-readable medium for optimizing a fan control system inside a rack system. In at least one example embodiment, the system can include a rack server with a plurality of chassis each having at least one node, each of the nodes including at least one adjustable air vent and configured for adjusting the at least one adjustable air vent based on an air flow requirement of the node. The system can further include a plurality of fans, where the plurality of fans are configured to operate based on a control signal. The system also can comprise a fan control logic board, wherein the fan control logic board is configured to receive from each node in the plurality of chassis the air flow requirements and based on the plurality of air flow requirements generate and transmit the control signal to the plurality of fans.