Data Center Humidity Sensing Near Racks to Prevent Condensation

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Solution Overview

Problem

Conventional humidity control systems in data centers face inefficiencies due to reliance on relative humidity detection at AC unit returns, leading to potential condensation and energy wastage, as they may operate in conflicting modes (humidifying and dehumidifying) within the same areas.

Innovation Solution

Implementing a system with humidity control apparatuses and sensors positioned remotely to detect and adjust moisture levels directly at electronic components, using a controller to optimize humidity control and energy efficiency by varying the humidity levels in airflow supplied to specific zones, thereby maintaining desired environmental conditions and reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If humidity control is based on relative humidity detection at AC unit returns, then the AC units can maintain relative humidity levels within a desired range, but certain areas may receive overly cool air leading to condensation formation and AC units may operate in conflicting modes (humidifying and dehumidifying) causing energy inefficiency

Engineering Contradiction:
Improvehumidity control reliabilityVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies local quality by transitioning from centralized humidity control at AC returns to distributed humidity control at multiple locations throughout the data center. Sensors are placed at rack levels and humidity control apparatuses are distributed to locally adjust humidity where needed, allowing different zones to have different humidity conditions optimized for their specific requirements rather than forcing uniform control across the entire facility.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the data center into multiple controlled zones with independent humidity control. Instead of treating the entire data center as a single controlled environment, the system divides it into rack-level or zone-level segments, each with its own sensors and control apparatuses that can operate independently to prevent conflicting humidifying and dehumidifying operations.

Inventive Principle:
Principle #1Segmentation

2Reliability

If AC units are equipped with humidifier/dehumidifier to control moisture content, then the relative humidity can be maintained within desired range, but the system complexity increases and energy consumption increases due to conflicting operations

Engineering Contradiction:
Improvemoisture content controlVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements self-service by enabling individual rack-level or zone-level units to autonomously control their own humidity conditions. Each equipped unit has its own sensors and control capabilities, allowing it to independently adjust humidity without requiring complex centralized coordination or communication between multiple AC units, thereby reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If humidity sensors are positioned at AC unit returns to detect relative humidity, then the control system can regulate moisture content, but the measurement may not accurately reflect actual humidity conditions at electronic components leading to suboptimal control

Engineering Contradiction:
Improvehumidity detectionVSAvoidhumidity measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent applies dimensionality change by moving humidity measurement from the vertical dimension (AC return air) to the horizontal dimension where electronic components actually operate. Sensors are positioned at rack levels or directly near equipment to measure humidity in the actual breathing zone of the electronics, providing accurate representation of conditions affecting the components rather than measuring at a remote location.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures reliable operation of electronic components by maintaining optimal humidity levels and enhances energy efficiency by preventing unnecessary energy expenditure, as humidity control is tailored to specific zones and coordinated with temperature control to avoid conflicting operations of AC units.

Implementation Method 1

humidity sensors positioned at a plurality of locations to detect moisture content in airflow

Methodology Applied
Scientific EffectRelative humidity detection: Hygrometer

Implementation Method 2

humidifier/dehumidifier configured to add or remove moisture content in the cooling airflow

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS8491702B2Moisture content control system
Publication Date: 2013.07.23 HEWLETT PACKARD ENTERPRISE DEV LP
  • US8491702B2 patent drawing
  • US8491702B2 patent drawing
  • US8491702B2 patent drawing

AI summary

A system for controlling moisture content in ambient airflow in a substantially enclosed structure having components. The system includes at least one humidity control apparatus and a plurality of sensors for detecting moisture content in airflow in a plurality of locations of the substantially enclosed structure. The plurality of sensors are located remotely from the at least one humidity control apparatus and are situated in relatively close proximity to the components that the at least one humidity control apparatus is configured to affect. The system also includes a controller configured to receive moisture content levels detected by one or more of the plurality of sensors and to control the at least one humidity control apparatus based upon the detected moisture content levels to vary the moisture content in the ambient airflow around the plurality of locations.