Rack-Based Leak Management for Liquid Cooled IHS

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Solution Overview

Problem

Conventional liquid and immersion cooling systems for Information Handling Systems (IHSs) lack effective rack-level mechanisms for detecting, managing, and responding to leaks, which can lead to hardware losses and workload interruptions due to the propensity of fluid fittings and conduits to develop leaks from vibration, thermal cycles, and aging.

Innovation Solution

The implementation of a rack-based management system that includes a head node with a processor and memory to receive leak indications from compute nodes, identify their location, and trigger appropriate responses such as shutdown or workload migration based on the severity and priority of the leak, utilizing a management network and IP address mapping to manage leaks within the rack.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If liquid cooling systems are implemented in IHSs, then cooling efficiency is improved, but risk of leaks and hardware losses increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidrisk of leaks
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The system performs preliminary actions by implementing leak detection sensors before leaks occur and establishing a rack-based management system that proactively monitors for leak conditions. The head node maintains a mapping of compute node locations to rack positions, enabling preventive identification and response to potential leak issues before they cause hardware damage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system establishes continuous feedback loops through leak detection sensors that monitor cooling systems and report to the head node. When leaks are detected, the system provides feedback by triggering alerts and automatically initiating shutdown procedures for affected compute nodes, creating a closed-loop control system that continuously monitors and responds to leak conditions.

Inventive Principle:
Principle #23Feedback

2Reliability

If rack-based leak management system is implemented, then response to leaks is improved, but system complexity increases

Engineering Contradiction:
Improveresponse to leaksVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The head node serves multiple functions: it maintains the mapping between compute node IP addresses and rack locations, receives leak detection signals from multiple sensors across the rack, determines affected compute nodes based on location mapping, and triggers appropriate shutdown responses. This multi-functional design consolidates what could be separate specialized systems into a single versatile management node.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The head node acts as an intermediary between the physical leak detection sensors and the compute nodes. Rather than sensors directly controlling individual compute nodes, all leak information flows through the head node, which uses its location mapping to determine which compute nodes are affected and coordinates the appropriate shutdown responses, simplifying the overall system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If compute nodes are vertically stacked in rack, then space utilization is improved, but impact of leaks spreads to multiple nodes

Engineering Contradiction:
Improvespace utilizationVSAvoidspread of leak impact
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The system applies local quality by determining the specific vertical position of each compute node in the rack and using this location information to localize leak impacts. Rather than shutting down the entire rack or assuming all nodes are affected, the head node identifies only the compute nodes at or below the leak location as affected, applying the shutdown response locally to the specific affected area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The location mapping data structure acts as a flexible informational layer that maps logical IP addresses to physical rack positions. This flexible mapping enables the system to adapt to different rack configurations and compute node arrangements without changing the fundamental shutdown logic, allowing the system to flexibly determine which nodes are affected based on their specific positions in the vertical stack.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS12133361B2Rack-based management of leaks in liquid cooled information handling systems
Publication Date: 2024.10.29 DELL PROD LP
  • US12133361B2 patent drawing
  • US12133361B2 patent drawing
  • US12133361B2 patent drawing

AI summary

Systems and methods for rack-based management of leaks in liquid cooled Information Handling Systems (IHSs) are described. In an illustrative, non-limiting embodiment, an IHS configured as head node of a rack may include a processor and a memory coupled to the processor, the memory having program instructions stored thereon that, upon execution, cause the IHS to: receive an indication of a leak from a compute node; identify a location of the compute node in the rack; and respond to the indication based, at least in part, upon the location.