Rack PDU Architecture for Localized Fault Managed Power

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Solution Overview

Problem

Existing fault managed power (FMP) technologies are primarily designed for long-distance power transmission and lack adaptability for localized distribution in rack environments, necessitating a solution that integrates modular adaptability and industry-accepted form factors for power distribution units (PDUs).

Innovation Solution

A power distribution unit (PDU) with integrated fault managed power modules, capable of generating single-phase or multi-phase fault managed power, is designed to be mounted in rack environments, providing power and data distribution with modular adaptability and safety features such as fault detection and interruption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If FMP techniques are used for long-distance power transmission, then power can be transmitted over many meters, but the system lacks adaptability for localized distribution in rack environments

Engineering Contradiction:
Improveadaptability for localized distributionVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system is divided into modular components including a power distribution unit with multiple output modules, each capable of independent fault managed power transmission. This segmentation allows the system to be configured for localized rack distribution while maintaining the FMP capability, resolving the contradiction between adaptability and complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power distribution unit is designed with multi-functional capabilities to handle both long-distance FMP transmission and localized rack distribution. The system can operate in different modes (single-phase, multi-phase, high voltage DC, low voltage DC) making it universally applicable to various power distribution scenarios, thus improving adaptability without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If FMP is implemented in industry-accepted form factors, then modular adaptability is improved, but integration into existing rack systems becomes more complex

Engineering Contradiction:
Improvemodular adaptabilityVSAvoidintegration ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The power distribution unit employs a nested modular architecture where smaller functional modules (power conversion, fault detection, output stages) are integrated within a standardized rack-mountable chassis. This nesting approach allows the system to fit industry-accepted form factors while maintaining modular adaptability, and simplifies integration into existing rack systems.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The system utilizes configurable power parameters (voltage levels, phase configurations, current limits) that can be adjusted to match different rack environment requirements. This parameter flexibility allows the FMP technology to be adapted to various form factors and integration scenarios without requiring complete system redesign, easing manufacturing and integration.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If fault detection and interruption capabilities are added, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power distribution unit incorporates continuous feedback mechanisms through sensors and control circuits that monitor power transmission parameters. When faults are detected (overcurrent, short circuit, ground fault), the system automatically interrupts power delivery. This feedback-based fault management improves safety while keeping complexity manageable through automated responses rather than complex manual intervention systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The fault management system operates autonomously, detecting and responding to power transmission faults without external intervention. The built-in protection circuits automatically isolate faulty outputs and maintain safe operation of remaining channels, providing self-service safety functionality that improves reliability without requiring additional complex external safety systems.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12443251B2Fault managed power in a power distribution unit
Publication Date: 2025.10.14 CISCO TECHNOLOGY INC
  • US12443251B2 patent drawing
  • US12443251B2 patent drawing
  • US12443251B2 patent drawing

AI summary

A power distribution unit (PDU) includes a housing configured to be mounted into or on a rack that has a plurality of shelf positions for a variety of computing equipment, networking equipment or data storage equipment. The PDU includes power inputs. The power inputs are configured to receive one or more of: alternating current (AC) power, high voltage direct current (DC) power, single-phase fault managed power, or multi-phase fault managed power. The PDU further includes at least one fault managed power module configured to be contained in the housing, the at least one fault managed power module including a power transmitter configured to generate single-phase or multi-phase fault managed power from the AC power and/or high voltage DC power. The PDU also includes a plurality of connectors on the housing and configured to provide cable connections to one or more of the plurality of shelf positions of the rack.