Rack-and-Pinion Hand Generator for Continuous Emergency Charging

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Solution Overview

Problem

Existing portable self-power-generating apparatuses face challenges in efficiently generating power for extended periods, especially in emergency situations, due to complex configurations, lack of portability, and vulnerability to component damage, limiting their usability in military operations, refugee villages, and outdoor activities.

Innovation Solution

A portable self-power-generating apparatus featuring a rack gear member that linearly reciprocates and a plurality of pinion gear members, allowing for continuous power generation with one hand, even if one pinion gear member is damaged, through a simplified and compact design that reduces manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single pinion gear member is used in the power generation apparatus, then the device complexity is reduced, but the reliability decreases because the entire system fails if the single pinion gear is damaged

Engineering Contradiction:
Improvepower generation continuityVSAvoidnumber of pinion gear members
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power generation apparatus is divided into multiple independent pinion gear members (at least two) that can operate independently. Each pinion gear member is coupled to the rack gear member and can convert linear reciprocating motion into rotational motion separately, allowing the system to maintain power generation capability even if one pinion gear fails.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system is designed with redundant pinion gear members in advance to prevent complete system failure. By having multiple pinion gears before any potential damage occurs, the apparatus ensures continuous power generation capability, cushioning against the harmful effect of single component failure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Duration of action of moving object

If multiple pinion gear members are used to improve reliability, then the power generation continuity is maintained, but the device complexity increases

Engineering Contradiction:
Improvepower generation durationVSAvoidstructural complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

Multiple pinion gear members are merged into a single integrated power generation system where all pinion gears work simultaneously with one rack gear member. This combining approach allows the system to achieve extended power generation duration through redundant components without proportionally increasing overall structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each pinion gear member serves multiple functions: converting linear to rotational motion, providing redundancy for continuous operation, and contributing to overall power generation capacity. This multi-functionality justifies the inclusion of multiple components while maximizing their utility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If a complex power generation mechanism is used to achieve high power output, then the power generation capability is improved, but the ease of operation deteriorates due to complicated user actions required

Engineering Contradiction:
Improvepower generation outputVSAvoiduser operation simplicity
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The power generation apparatus automatically converts the user's simple linear reciprocating motion into rotational motion through the rack and pinion gear mechanism. The system performs the complex conversion function itself without requiring the user to manually operate multiple components or perform complicated actions, thereby maintaining ease of operation while achieving high power output.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual operation of directly rotating a generator shaft is replaced by a mechanical gear system (rack and pinion) that automatically performs the motion conversion. This substitution allows the user to simply move the rack linearly while the pinion gears handle the complex rotational conversion, improving both power output and ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and continuous power generation for extended periods with reduced user effort and increased reliability, as the apparatus can operate with multiple pinion gear members and maintain power generation even if one is damaged, addressing the limitations of existing technologies.

Implementation Method 1

a rack gear member that linearly reciprocates and a plurality of pinion gear members coupled to the rack gear member and rotating forward or in reverse according to the linearly reciprocating motion of the rack gear member

Methodology Applied
Scientific EffectRack and pinion gear mechanism: Rack and Pinion

Implementation Method 2

a power generation member configured to generate power according to the rotation of the rotation member

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11967886B2Portable self-power-generating apparatus
Publication Date: 2024.04.23 N RIT CO LTD
  • US11967886B2 patent drawing
  • US11967886B2 patent drawing
  • US11967886B2 patent drawing

AI summary

Proposed is a portable self-power-generating apparatus which has small size and is capable of charging a battery by realizing self-power generation with high efficiency in emergencies in which normal electricity supply is not available, such as a military operation, a refugee village, a disaster caused by earthquake or the like, an emergency situation on ships, or an outdoor activity, and which can be used in combination with various smart modules.