Rack-and-Pinion Steering Handle for Leaf Locking

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Solution Overview

Problem

Current leaf locking and unlocking devices face issues with mechanical resistance, ergonomics, adaptability, and compatibility, particularly due to the interference of rotary mechanisms with reinforcement fins and lack of user-centric design.

Innovation Solution

A locking and unlocking device featuring a movable part with a handle, rack, and pinion system that allows for translational movement, enabling ambidextrous operation and adaptable locking/unlocking positions, combined with materials like steel and plastic for enhanced rigidity and ergonomics, and guide means for high resistance to tearing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an external rotary mechanism is used for locking and unlocking, then the locking function is achieved, but the rotary mechanism intersects with reinforcement fins causing mechanical interference

Engineering Contradiction:
Improvelocking functionVSAvoidmechanical interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from a rotary movement (rotation around an axis) to a translational movement (linear displacement along a direction). The movable part moves vertically along guide means to actuate the locking member, changing the dimension of motion from rotational to linear, thereby avoiding intersection with the reinforcement fins while maintaining the locking function

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If traditional locking mechanisms are used, then locking is achieved, but ergonomics and adaptability to user needs are insufficient

Engineering Contradiction:
Improvelocking functionVSAvoidergonomics
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent makes the locking mechanism adaptable by allowing the movable part to be actuated in two directions (upward or downward translation). This dynamic flexibility enables users to choose the most comfortable operating direction, improving ergonomics while maintaining reliable locking function through the same translational actuation mechanism

Inventive Principle:
Principle #15Dynamics

3Strength

If reinforcement fins are added to prevent deformation, then resistance to sunlight deformation is improved, but the rotary mechanism intersects with these fins

Engineering Contradiction:
Improveresistance to deformationVSAvoidmechanical interference
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

By changing the motion dimension from rotational to translational, the patent allows the locking mechanism to operate alongside the reinforcement fins without intersection. The movable part moves vertically along guide means, utilizing the space between fins rather than rotating across them, thus preserving both the structural reinforcement and the locking function

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Strength

If a translational movement system is used, then mechanical resistance is improved, but device complexity increases due to guide means and rack-pinion mechanism

Engineering Contradiction:
Improvemechanical resistanceVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The rack and pinion mechanism serves multiple functions simultaneously: it converts the user's translational force into rotational motion to actuate the locking member, provides mechanical advantage for enhanced mechanical resistance, and guides the movable part's path through the rack's geometry. This multi-functionality reduces the need for separate components, thereby managing complexity while achieving high mechanical resistance

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved ergonomics, adaptability, and mechanical resistance, allowing users to easily and securely lock/unlock leaves with minimal mechanical effort, while ensuring durability and user-friendly operation.

Implementation Method 1

The first part (10) comprises a handle (11) and at least one rack (12a, 12b) in a cavity made inside the first part (10), the device comprising a second part (20, 30) comprising a rotatable element (14) configured to cooperate with the at least one rack (12a, 12b)

Methodology Applied
Scientific EffectRack and pinion: Rack and Pinion

Implementation Method 2

The guide means chosen allow a very high resistance to tearing

Methodology Applied
Scientific EffectMechanical constraint: Mechanical Fastener

Data Source

PatentEP3190248B1Rack-and-pinion steering handle
Publication Date: 2018.09.19 AXALYS
  • EP3190248B1 patent drawingFigure 1
  • EP3190248B1 patent drawingFigure 2a~2d
  • EP3190248B1 patent drawingFigure 3a~3d

AI summary

The present invention relates to a locking and unlocking device (1) for a leaf (2), comprising a first part (10) movable following a translational movement between a first and a second position along a direction of translation and configured to be grasped manually by a user, the first position corresponding to the unlocking of the leaf (2) and the second position corresponding to the locking of the leaf (2), characterized in that the first part (10) comprises a handle (11) and at least one rack in a cavity made inside the first part (10), the device (1) comprising a second part comprising a rotating movable element (14) configured to cooperate with at least one rack, and a third part comprising a member (15) rotationally fixed to the movable element (14) and configured to cooperate with a blocking member of a leaf (2).