Rack Post Cover With Collision Sensing for Three-Side Protection
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Solution Overview
Problem
Rack posts in storage structures are prone to causing damage to goods and accidents due to their exposed front and lateral surfaces, and existing protection solutions are complex to install and lack collision detection capabilities.
Innovation Solution
A rack post protection system featuring a pipe-shaped cover with a cut-away part, lattice frame reinforcement, Velcro-type tying members, and a collision detection sensor module that transmits collision data via a wireless network to a main server and manager's computer, allowing for easy attachment and detachment, simplified installation, and simultaneous protection of three surfaces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a rack post protection apparatus is designed to cover the front side and both lateral sides of a rack post, then the protection coverage is improved, but the device complexity increases
Solution Approach 1:
The patent combines three separate protection functions (front side coverage and both lateral side coverages) into a single integrated cover component. The cover is designed with a unified structure that simultaneously protects all three exposed surfaces of the rack post, eliminating the need for multiple separate protection devices and reducing overall system complexity while maintaining comprehensive protection coverage.
2Stability of the object's composition
If the protection apparatus uses a fixed installation method, then the structural stability is improved, but the ease of operation deteriorates
Solution Approach 1:
The patent employs a dynamic installation system using Velcro tying members that allow the cover to be easily attached and detached multiple times. The Velcro connection provides sufficient holding strength for stable protection during storage operations, while simultaneously enabling quick removal and reinstallation without specialized tools or complex procedures, thus achieving both stability and operational ease.
3Measurement precision
If collision detection sensors and communication modules are added to the protection apparatus, then the measurement precision is improved, but the device complexity increases
Solution Approach 1:
The patent integrates multiple functions into a single compact communication module that combines collision detection sensing, data processing, and wireless communication capabilities. This multi-functional design allows the system to detect collisions precisely and transmit alerts without requiring separate dedicated components for each function, thereby reducing overall system complexity while maintaining high measurement precision.
4Manufacturing precision
If the cover is designed as a single integrated piece, then the manufacturing precision is improved, but the ease of manufacture deteriorates
Solution Approach 1:
The patent divides the protection apparatus into two main manufacturable segments: the cover and the reinforcement body. The cover is designed as a single integrated piece for precise molding, while the reinforcement body is separately manufactured and then attached to the cover. This segmentation allows each component to be optimized for its specific manufacturing process while maintaining the overall precision requirements of the final assembled product.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system provides convenient and cost-effective protection for rack posts, enabling quick detection and reporting of collisions, reducing installation time, and enhancing product competitiveness through a modular and adjustable design.
Implementation Method 1
a Velcro or belt type tying member configured to fix in an attaching and detaching manner the rack post protection apparatus and the rack post
Data Source
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AI summary
Disclosed herein is a rack post protection apparatus (100), which may include a cover (110) wherein a cut-away part (111) corresponding to the width of a rack post is provided in the longitudinal direction of a pipe-shaped body; an installation space (161) part formed at the cover (110); and a communication module (300) which is installed at the installation space (161) and is formed of a transmission module (301) and a collision detection sensor (302), thus quickly coping with any collision.