Rack Server Cooling System Using Air Jet Elements

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Solution Overview

Problem

Rack servers generate significant heat due to numerous thermal components, leading to reduced operational stability and increased energy consumption in cooling systems, particularly as existing cooling methods relying on refrigerants are inefficient and environmentally harmful.

Innovation Solution

A cooling system utilizing air jet elements to convert high-pressure air into low-temperature air, which is then used in a heat exchange assembly with fin sets to dissipate heat from rack servers, eliminating the need for refrigerants and reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If refrigerant-based cooling systems are used to lower rack server temperatures, then cooling effectiveness is improved, but environmental pollution and system complexity increase

Engineering Contradiction:
Improverack server temperatureVSAvoidrefrigerant pollution
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and eliminates the refrigerant component from the cooling system, replacing it with an air-based cooling mechanism. The heat exchange assembly directly uses ambient air to cool the rack server, removing the harmful refrigerant substance entirely from the system while maintaining cooling functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces air as an intermediary substance to transfer heat from the rack server to the environment. The heat exchange assembly facilitates heat transfer between the server components and ambient air, using air as a clean, environmentally friendly mediator instead of refrigerants.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If multiple heat exchange processes are used to cool rack servers, then temperature control is improved, but power consumption increases

Engineering Contradiction:
Improverack server temperatureVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent implements a continuous heat exchange process where ambient air continuously flows through the heat exchange assembly, absorbing heat from the rack server in a single uninterrupted process. This eliminates the need for multiple discrete cooling stages and their associated energy consumption.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system utilizes ambient air, which is freely available and requires no additional energy input to source or circulate. The natural convection and flow of ambient air through the heat exchange assembly provides self-service cooling, eliminating the need for energy-intensive refrigerant compression and multiple heat exchange cycles.

Inventive Principle:
Principle #25Self-service

3Productivity

If inbuilt fans are used to draw tempered air into the enclosure, then heat dissipation is improved, but the temperature of the computer room rises and cooling efficiency decreases

Engineering Contradiction:
Improveheat dissipation rateVSAvoidcomputer room temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent segments the cooling function from the general computer room environment by implementing a dedicated heat exchange assembly that interfaces directly with ambient air. This localized cooling approach extracts heat at the source (the rack server) without necessarily heating the entire computer room, as the heat is transferred to ambient air flowing through the heat exchange assembly rather than being rejected into the enclosed space.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively lowers server temperatures, reduces the load on air conditioners, and minimizes environmental impact by using air-based heat exchange without refrigerants, resulting in energy savings and improved operational stability.

Implementation Method 1

The air jet elements receive a high-pressure air and convert the high-pressure air into a low-temperature air

Methodology Applied
Scientific EffectAdiabatic cooling: Adiabatic Cooling

Implementation Method 2

The heat exchange assembly is disposed in the frame and is connected to the air jet elements so as to perform a heat exchange between the low-temperature air and a high-temperature air generated by the rack server

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

perform a heat exchange between the low-temperature air and a high-temperature air

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

The tubes penetrate through the fin set to increase the area of heat exchange

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS8503179B2Cooling system
Publication Date: 2013.08.06 DELTA ELECTRONICS INC(CN)
  • US8503179B2 patent drawing
  • US8503179B2 patent drawing
  • US8503179B2 patent drawing

AI summary

A cooling system including several air jet elements, a heat exchange assembly and a frame is provided. The cooling system is applied to a rack server configured to receive a plurality of electronic assemblies. The air jet elements receive a high-pressure air and convert the high-pressure air into a low-temperature air. The heat exchange assembly is disposed in the frame and is connected to the air jet elements so as to perform a heat exchange between the low-temperature air and a high-temperature air generated by the rack server so as to lower the temperature of the high-temperature air. The frame is applied to accommodate the heat exchange assembly.