Rack Module Vibration Reduction Using Weight Distribution Assembly
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional methods of using foam materials on pallets for vibration reduction during transportation of rack modules are insufficient for modern electronic devices, necessitating a more effective solution to ensure normal operation post-transportation.
Innovation Solution
A rack module with a vibration reduction mechanism comprising a casing and a weight distribution assembly, including a weight distribution plate and blocks, strategically positioned to reduce vibrations transmitted to electronic devices.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If foam materials are arranged on the pallet for vibration reduction, then some vibration protection is provided, but the vibration reduction effect is insufficient for modern electronic devices
Solution Approach 1:
The patent applies the counterweight principle by placing weight distribution blocks on the vibration reduction platform to generate inertial forces that counteract vibration forces transmitted to the rack module. The weights are strategically positioned to create counter-vibrations that cancel out harmful vibrations, thereby protecting electronic devices while maintaining operational reliability.
Solution Approach 2:
The patent implements dynamics by making the vibration reduction platform movable relative to the pallet through sliding structures. This dynamic design allows the platform to move independently in response to vibration forces, absorbing and dissipating vibration energy while protecting the rack module. The movable structure enables the system to adapt to varying vibration conditions during transportation.
2Object-affected harmful factors
If conventional foam materials are used for vibration reduction, then the structure remains simple, but the vibration reduction performance is inadequate
Solution Approach 1:
The patent applies segmentation by dividing the vibration reduction system into distinct functional modules: a movable vibration reduction platform, separate weight distribution blocks, sliding structures, and cushioning layers. This modular segmentation allows each component to perform its specific function while maintaining overall system manageability and effectiveness in reducing vibration transmission.
3Reliability
If the rack module is designed for better vibration reduction, then electronic device protection is improved, but the overall structure becomes more complex
Solution Approach 1:
The patent implements universality by designing the vibration reduction platform to serve multiple functions: it provides a mounting surface for the rack module, acts as a vibration isolation layer through cushioning materials, enables relative movement to absorb vibrations, and supports weight distribution blocks for active vibration counteraction. This multi-functionality reduces the need for additional separate components, thereby protecting electronic devices without proportionally increasing structural complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The mechanism effectively reduces vibrations by 50% when multiple units are employed, ensuring the electronic devices operate normally upon arrival, with improved reduction effects through optimal placement of weight distribution blocks.
Implementation Method 1
a weight distribution assembly disposed in the casing
Data Source
AI summary
A rack module includes a rack, a plurality of electronic devices and at least one vibration reduction mechanism. The electronic devices are disposed in the rack. The at least one vibration reduction mechanism is disposed in the rack and includes a casing and a weight distribution assembly disposed in the casing.