Racket Head Structure With Localized Stiffness for Ball Repulsion

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Solution Overview

Problem

Existing tennis rackets do not achieve optimal repulsion performance, as measured by the ratio of ball-hitting face stiffness to side pressure stiffness, limiting the speed of the ball upon impact.

Innovation Solution

A racket design with a frame that has a ratio of ball-hitting face stiffness to side pressure stiffness greater than or equal to 3.20, incorporating a high-elasticity layer with straight-type reinforcement fibers positioned on the inner side of the head, enhancing both face and side pressure stiffness values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the ball-hitting face stiffness is increased to improve repulsion performance, then the ball speed increases, but the side pressure stiffness also increases which may reduce comfort and control

Engineering Contradiction:
Improveball speedVSAvoidside pressure stiffness
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The patent applies different stiffness characteristics to different regions of the racket head. The ball-hitting face is designed with high stiffness (G2) to maximize ball speed, while the side pressure area is designed with lower stiffness (G1) to maintain comfort and control. This is achieved through specific structural design of the frame that creates a large ratio G2/G1 ≥ 3.20, allowing each region to have optimized local properties for its specific function.

Inventive Principle:
Principle #3Local quality

2Strength

If the frame structure is modified to achieve higher ball-hitting face stiffness, then repulsion performance improves, but the side pressure characteristics deteriorate

Engineering Contradiction:
Improveball-hitting face stiffnessVSAvoidside pressure comfort
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The frame structure is designed to create localized stiffness differences. The ball-hitting face region incorporates structural features that maximize stiffness (G2) for optimal energy transfer, while the side pressure regions are designed with different structural characteristics that provide lower stiffness (G1) for player comfort and control. The ratio G2/G1 ≥ 3.20 ensures that these local quality differences are sufficiently pronounced to achieve both performance goals simultaneously.

Inventive Principle:
Principle #3Local quality

3Power

If the racket design focuses on maximizing kinetic energy transfer, then ball speed increases, but the structural complexity increases

Engineering Contradiction:
Improvekinetic energy transferVSAvoidframe structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent achieves improved kinetic energy transfer by optimizing key structural parameters of the frame rather than introducing complex mechanisms. By adjusting the ratio of ball-hitting face stiffness (G2) to side pressure stiffness (G1) to be ≥ 3.20, and by optimizing parameters such as frame thickness, material distribution, and geometric dimensions, the design maximizes power transfer efficiency while maintaining a relatively simple overall structure that is manufacturable and practical.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves improved repulsion performance by allowing for higher ball speed upon impact, with the ball-hitting face stiffness value being relatively large and side pressure stiffness value being relatively small, resulting in enhanced kinetic energy transfer.

Implementation Method 1

a high-elasticity layer with straight-type reinforcement fibers positioned on the inner side of the head, enhancing both face and side pressure stiffness values

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4656257A1racket
Publication Date: 2025.12.03 SUMITOMO RUBBER INDUSTRIES LTD
  • EP4656257A1 patent drawingFigure 1
  • EP4656257A1 patent drawingFigure 2
  • EP4656257A1 patent drawingFigure 3

AI summary

A racket includes a frame 4. The frame 4 includes a head 14. The head 14 includes a first high-elasticity layer 37a and a second high-elasticity layer 37b. Each of these high-elasticity layers 37 is positioned on an inner side in the head 14 in a thickness direction of the head 14. Each high-elasticity layer 37 includes straight-type reinforcement fibers. In the frame 4, a ratio (G2 / G1) of a ball-hitting face stiffness value G2 to a side pressure stiffness value G1 is greater than or equal to 3.20. In the frame 4, a ratio (Tf / Wf) of a thickness Tf of the frame 4 to a width Wf of the frame 4 is preferably greater than or equal to 2.0.