Tennis Racket Vibration Damper Adhesion to Carbon Fiber

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Solution Overview

Problem

Existing tennis rackets with vibration absorbers suffer from insufficient adhesion to the fiber reinforced layer, leading to impaired stiffness and rebound performance.

Innovation Solution

A tennis racket design incorporating a fiber reinforced layer with a vibration damper made of a polymer composition, such as styrene-isoprene-styrene block copolymer or acrylic elastomer, which is firmly joined to the epoxy resin matrix, effectively damping vibrations without compromising the racket's stiffness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a vibration absorber is inserted in the fiber reinforced layer, then vibration suppression is improved, but adhesion to the fiber reinforced layer is insufficient leading to impaired stiffness

Engineering Contradiction:
Improvevibration transmissionVSAvoidstiffness
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent introduces an intermediary substance (resin or adhesive material) between the vibration absorber and the fiber reinforced layer to improve adhesion. This mediator ensures strong bonding while allowing the vibration absorber to maintain its vibration-damping function, thus resolving the contradiction between vibration suppression and stiffness preservation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the material parameters of the vibration absorber by specifying it as a viscoelastic material with particular loss tangent values (0.05-0.50) and shear modulus ranges (0.1-10 MPa). These parameter adjustments optimize both vibration damping performance and adhesion to the fiber reinforced layer, preventing stiffness impairment.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a vibration absorber with insufficient adhesion is used, then vibration suppression is achieved, but rebound performance deteriorates

Engineering Contradiction:
Improvevibration propagationVSAvoidrebound performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The resin or adhesive material acts as an intermediary that ensures strong bonding between the vibration absorber and the fiber reinforced layer. This strong adhesion prevents energy loss at the interface, maintaining rebound performance while still allowing the vibration absorber to suppress vibration propagation effectively.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By optimizing the shear modulus and loss tangent parameters of the viscoelastic material, the patent achieves a balance where vibration propagation is suppressed but the material maintains sufficient stiffness to preserve rebound performance. The specific parameter ranges ensure both vibration damping and performance reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution suppresses vibration transmission to the player, providing an excellent feel at impact while maintaining the racket's stiffness and rebound performance.

Implementation Method 1

the vibration damper damps vibration that occurs at the frame

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 2

A material of the vibration damper is a polymer composition whose base material is a styrene-isoprene-styrene block copolymer or an acrylic elastomer

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Implementation Method 3

The vibration damper is excellent in adhesion to the epoxy resin of the fiber reinforced layer

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20210387059A1racket
Publication Date: 2021.12.16 SUMITOMO RUBBER INDUSTRIES LTD
  • US20210387059A1 patent drawing
  • US20210387059A1 patent drawing
  • US20210387059A1 patent drawing

AI summary

A tennis racket includes throats. Each throat includes a fiber reinforced layer and a vibration damper. The vibration damper is surrounded by the fiber reinforced layer. The fiber reinforced layer includes a plurality of reinforcement fibers and a matrix. The reinforcement fibers are typically carbon fibers. The material of the matrix is a resin composition whose base material is an epoxy resin. The vibration damper is formed of a polymer composition. The polymer composition contains a base polymer. The base polymer is preferably a styrene-isoprene-styrene block copolymer or an acrylic elastomer.