Radar Antenna Substrate Layout for Directivity Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing antenna devices face challenges in achieving desired directivity due to the influence of substrate thickness, which is significant relative to the operating wavelength, especially in high-frequency bands like the millimeter wave band, leading to mismatched radiation directions.

Innovation Solution

The antenna device employs a substrate configuration with a first portion having a thinner thickness than a second portion, allowing at least part of the feed element or director to be formed in the thinner portion, thereby reducing radiation pattern distortion and enabling high-gain antenna operation with improved impedance matching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a multilayer substrate is used to accommodate complex wiring and components, then the substrate can integrate feeding lines, feed elements, and component wiring in a single substrate, but the substrate thickness becomes thicker and causes radiation pattern distortion and directivity mismatch in high-frequency bands

Engineering Contradiction:
Improvesubstrate wiring complexityVSAvoidradiation directivity accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The substrate is divided into a first substrate for high-frequency signal transmission and a second substrate for component wiring, separating the functions to avoid mutual interference and allow each substrate to be optimized for its specific purpose

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the substrate structure are assigned different thicknesses and material properties - the first substrate near the feed element has specific thickness characteristics for optimal radiation, while the second substrate provides additional wiring capacity without affecting the radiation characteristics

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If a thicker substrate is used to support multiple layers for component wiring, then complex wiring can be accommodated, but the substrate thickness becomes non-negligible relative to the operating wavelength, causing the antenna directivity to deviate from the desired radiation direction

Engineering Contradiction:
Improvewiring capacityVSAvoiddirectivity alignment
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The substrate system is segmented into multiple substrates with distinct functions - the first substrate maintains controlled thickness for antenna performance while the second substrate provides additional wiring layers for components, allowing each to be optimized independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wiring capacity is expanded by adding a second substrate in the vertical dimension rather than increasing the thickness of the first substrate, allowing complex wiring to be accommodated without affecting the radiation characteristics of the antenna element

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If generic substrates like FR-4 are used for component wiring layers, then cost is reduced compared to using high-frequency substrates throughout, but the transmission loss increases in high-frequency bands

Engineering Contradiction:
Improvesubstrate costVSAvoidsignal transmission loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

Different substrate materials are used in different locations - the first substrate near the antenna element uses high-frequency material with low loss characteristics, while the second substrate for component wiring uses cost-effective generic substrate material, optimizing both performance and cost

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The substrate system uses a composite structure combining different substrate materials - high-frequency substrate for signal-critical areas and generic substrate for non-critical wiring areas, achieving a balance between performance requirements and manufacturing cost

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12494578B2Antenna device and radar device
Publication Date: 2025.12.09 KK TOSHIBA
  • US12494578B2 patent drawing
  • US12494578B2 patent drawing
  • US12494578B2 patent drawing

AI summary

According to one embodiment, an antenna device includes a substrate; a feed element provided on or inside the substrate; a feeder line provided on or inside the substrate and configured to feed power to the feed element; and at least one of a director provided on or inside the substrate and away from the feed element, and a reflector provided on or inside the substrate and away from the feed element, wherein the substrate includes a first portion having a first thickness and a second portion having a second thickness greater than the first thickness, at least one of at least a part of the feed element and at least a part of the director is provided on or inside the first portion, and at least a part of the feeder line is provided on or inside the second portion.