Radar Bracket Sidewall Tuning for Echo Reflection Cancellation

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Solution Overview

Problem

Modern vehicles with increasing automated systems face challenges in reducing unwanted echo signals reaching radar receivers, which can lead to system malfunctions and increased accident risk, as existing solutions only partially address the issue of radar echo reflections.

Innovation Solution

A radar bracket with a central portion for housing the radar module and side walls made of non-conductive material, where the backside of the side walls is covered with radar-absorbing material having a specific dielectric constant and thickness, designed to minimize reflections by phase cancellation, reducing both secondary echo signals and reflections from the absorbing material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If radar absorbing material is applied to the backside of the side wall, then unwanted echo signals are reduced, but reflections from the absorbing material itself may reach the radar receiver

Engineering Contradiction:
Improveunwanted echo signalsVSAvoidreflections from absorbing material
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the thickness of the radar absorbing material layer and the dielectric properties of the side wall material. By optimizing these parameters, the reflections from the absorbing material are minimized through phase cancellation effects, allowing the system to reduce unwanted echoes without generating significant new reflections.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining the radar absorbing material with a side wall made of material having specific dielectric properties. This composite structure creates a multi-layer system where the interaction between different materials with different dielectric constants produces destructive interference of reflected waves, simultaneously addressing both harmful factors.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If the side wall is made of non-conductive material with specific dielectric constant, then reflections are minimized through phase cancellation, but the structure becomes more complex

Engineering Contradiction:
Improvereflected echo signalsVSAvoidbracket structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent resolves the contradiction between reflection minimization and structural simplicity by changing material parameters - specifically selecting non-conductive materials with particular dielectric constants for the side wall. This allows the existing bracket structure to be maintained while achieving phase cancellation of reflections through careful material selection and thickness optimization.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If radar absorbing material with high dielectric constant is used, then echo reduction is improved, but more material and precise thickness control are required

Engineering Contradiction:
Improveecho signalsVSAvoidthickness control
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent addresses the manufacturing precision challenge by establishing specific parameter ranges for the radar absorbing material thickness and dielectric constant. By defining these parameters within optimal ranges, the system achieves effective echo reduction while maintaining feasibility for standard manufacturing processes with conventional tolerances.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The radar bracket effectively reduces unwanted echo signals by up to 20 dB, enhancing the reliability of radar systems and preventing misdetected targets, thereby improving safety by minimizing false readings.

Implementation Method 1

a radar absorbing material having a dielectric constant higher than a dielectric constant of the side wall

Methodology Applied
Scientific EffectDielectric loss: Dielectric Heating

Implementation Method 2

the portion of the side wall being covered by the radar absorbing material has a thickness dw defined as... where λ0 is a wavelength in air of a center frequency of the radar module

Methodology Applied
Scientific EffectDestructive interference: Interference

Data Source

PatentUS10012720B2Low reflection radar bracket
Publication Date: 2018.07.03 VOLVO CAR CORP
  • US10012720B2 patent drawing
  • US10012720B2 patent drawing
  • US10012720B2 patent drawing

AI summary

A radar bracket for a vehicle includes a central portion configured to receive a radar module so that the radar module is exposed on a front side of the radar bracket, and a side wall encircling and extending laterally from the central portion and comprising a non-conductive material. At least of a portion of a backside of the side wall is covered by a radar absorbing material having a dielectric constant higher than a dielectric constant of the side wall. The at least a portion of the side wall has a thickness dw proportional to a quarter of the wavelength of a signal emitted by the radar module, and selected based on the dielectric constants of the side walls of the radar bracket and the radar absorbing material, such that a reflection at the interface between the side wall and the radar absorbing material is effectively cancelled out.