Radar Dielectric Measuring Device for Complex Bulk Materials

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Solution Overview

Problem

Existing methods for determining the dielectric value of bulk materials in containers are imprecise when measuring complex values, limiting the characterization of material properties and composition.

Innovation Solution

A measuring device that uses a signal generating unit to transmit and receive radar signals between a transmitter and receiver electrode, allowing for the determination of dielectric values through signal propagation time, phase shift, and amplitude, enabling high-resolution, complex-valued measurements with minimal circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If capacitive or inductive measurement principles are used to determine the dielectric value, then the measurement amount can be determined precisely, but the complex-valued determination is possible only with comparative imprecision

Engineering Contradiction:
Improveprecision of complex-valued dielectric determinationVSAvoidaccuracy of dielectric value measurement
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces traditional capacitive or inductive measurement systems with a radar-based electromagnetic wave system. The radar signal transmission and reception mechanism substitutes the direct electrical field interaction of capacitive sensors, enabling precise complex-valued dielectric measurement through time-domain or frequency-domain analysis of the electromagnetic wave propagation characteristics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from direct electrical field interaction to electromagnetic wave propagation parameters (time delay, phase shift, amplitude attenuation). By measuring how the radar signal changes after passing through the bulk material, the system can determine both real and imaginary parts of the dielectric value with high precision.

Inventive Principle:
Principle #35Parameter changes

2Loss of information

If complex-valued dielectric determination is attempted to characterize bulk material properties, then material characterization improves, but measurement precision deteriorates

Engineering Contradiction:
Improvematerial property characterization informationVSAvoidprecision of complex-valued measurement
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The patent segments the complex-valued dielectric measurement into separate real and imaginary components that can be independently determined. By analyzing different aspects of the radar signal (time delay for real part, amplitude attenuation for imaginary part), the system retrieves complete material characterization information while maintaining high precision for each component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from single-parameter measurement to multi-dimensional measurement by capturing both magnitude and phase information of the radar signal. This dimensional expansion allows simultaneous determination of real and imaginary dielectric parts, providing comprehensive material characterization without sacrificing precision.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If high-accuracy complex-valued dielectric measurement is achieved, then material characterization improves, but device complexity increases

Engineering Contradiction:
Improvecomplex-valued dielectric measurement accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The radar-based measuring device serves multiple functions: it can determine both real and imaginary parts of the dielectric value, perform fill level measurement, and characterize bulk material properties. This multi-functionality is achieved through a single integrated radar system rather than separate measurement devices, reducing overall system complexity while maintaining high measurement accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses the bulk material itself as an intermediary medium that interacts with the radar signal. The material's dielectric properties naturally modulate the radar wave characteristics, providing measurement information without requiring complex direct electrical contact sensors. This indirect measurement approach simplifies the electrode and circuit design while enabling precise complex-valued determination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate determination of both real and imaginary parts of the dielectric value over a large measurement range, improving the characterization of bulk materials with reduced energy consumption and circuit complexity.

Implementation Method 1

drive a transmitter electrode (11a) by means of an electrical AC voltage signal in such a way that the transmitter electrode transmits a radar signal in the direction of the bulk material

Methodology Applied
Scientific EffectRadar signal transmission: Radar

Implementation Method 2

a receiver electrode (11b) that is arranged in the container in such a way as to receive the radar signal after passing through the bulk material

Methodology Applied
Scientific EffectElectromagnetic signal detection: Radar

Implementation Method 3

ascertain an amplitude, a phase shift and/or a signal propagation time between the transmitter electrode and the receiver electrode on the basis of the radar signal received by the receiver electrode

Methodology Applied
Scientific EffectSignal propagation time measurement: Time of Flight

Implementation Method 4

ascertain an amplitude, a phase shift and/or a signal propagation time between the transmitter electrode and the receiver electrode

Methodology Applied
Scientific EffectPhase shift measurement: Phase Modulation

Implementation Method 5

the capacitance of a capacitor changes in proportion to the dielectric value of the medium located between the two electrodes of the capacitor

Methodology Applied
Scientific EffectCapacitance change: Capacitance

Implementation Method 6

determine the dielectric value by using the ascertained signal propagation time, phase shift and/or the ascertained amplitude

Methodology Applied
Scientific EffectDielectric value measurement: Dielectric Permittivity

Implementation Method 7

the measuring principle of the guided radar in which microwaves are guided into the medium via an electrically-conductive waveguide

Methodology Applied
Scientific EffectMicrowave propagation: Microwave Radiation

Implementation Method 8

microwaves are guided into the medium via an electrically-conductive waveguide

Methodology Applied
Scientific EffectWaveguide transmission: Waveguide

Implementation Method 9

the resulting impedance of a coil depends not only on its number of windings, the winding material and the material of the coil core, but also on the bulk material, which in each case adjoins the coil and is thus penetrated by the magnetic field of the coil

Methodology Applied
Scientific EffectInductive impedance measurement: Electromagnetic Induction

Data Source

PatentUS12000786B2Measuring device
Publication Date: 2024.06.04 ENDRESS & HAUSER GMBH & CO KG
  • US12000786B2 patent drawing
  • US12000786B2 patent drawing
  • US12000786B2 patent drawing

AI summary

Disclosed is a measuring device for measuring a dielectric constant of filling material in a container. The measuring device includes: a signal generating unit designed to drive a transmitter electrode with an AC voltage such that the transmitter electrode emits a radar signal in the direction of the filling material; a receiver electrode arrangeable in the container to receive the radar signal following passage through the filling material; and an evaluation unit configured to ascertain an amplitude, a phase shift, and/or a signal propagation time between transmitter electrode and receiver electrode on the basis of the received radar signal and to determine the dielectric constant on the basis of the ascertained signal propagation time, phase shift, and/or the amplitude.