Radar Misalignment Detection Using Magnetic Field Sensors

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Solution Overview

Problem

Current radar unit misalignment detection systems in vehicles, particularly those used in adaptive cruise control systems, are ineffective when the vehicle is stationary, as they rely on motion to detect azimuthal misalignment and require recalibration or driver warning only after significant driving distance, leading to potential safety hazards.

Innovation Solution

The use of a magnet mounted on the vehicle and a magnetic field sensor coupled to the radar unit allows for the detection of misalignment by measuring changes in the magnetic field, enabling immediate detection even when the vehicle is stationary, using either a scalar or three-axis magnetic field sensor, with optional electromagnets for controlled field modulation and triangulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a 3-axis accelerometer is used to detect misalignment, then misalignment can be detected when the vehicle is in motion, but the system cannot detect azimuthal misalignment when the vehicle is stationary

Engineering Contradiction:
Improvemisalignment detection capabilityVSAvoiddetection capability across different vehicle states
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

A magnet is introduced as an intermediary reference object mounted on the vehicle structure, and a magnetic field sensor is added to the radar unit to create a magnetic field-based detection system. This intermediary magnetic field reference allows the radar unit to detect azimuthal misalignment even when the vehicle is stationary, complementing the accelerometer-based detection that works during motion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If software-based processes are used for identifying radar sensor misalignment, then the system can operate without additional hardware, but the vehicle must be driven for considerable distance before misalignment is detected

Engineering Contradiction:
Improvesystem hardware complexityVSAvoidtime to detect misalignment
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The magnetic field sensor continuously monitors the magnetic field environment and compares it against stored reference data representing the correct magnetic field signature. This preliminary detection capability allows the system to identify misalignment immediately after it occurs, rather than requiring prolonged driving distances for software-based detection to accumulate sufficient data.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the radar unit is continuously monitored for misalignment, then immediate detection is possible, but the system requires additional magnetic field sensing components

Engineering Contradiction:
Improvedetection immediacyVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The magnetic field sensor serves multiple functions: it detects azimuthal misalignment, provides continuous monitoring capability, and works in conjunction with the accelerometer data to provide comprehensive misalignment detection across all degrees of freedom. This multi-functionality justifies the addition of the magnetic field sensing component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid detection of radar unit misalignment in all degrees of freedom, including rotational misalignment, allowing for immediate recalibration or driver warnings without requiring vehicle motion, thereby enhancing safety and reducing the time to detect system faults.

Implementation Method 1

a magnet arranged to be mounted on the vehicle spaced from the radar unit; a magnetic field sensor arranged to be coupled to the radar unit and having an output at which a signal indicative of the magnetic field at the magnetic field sensor

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS11662460B2Detecting misalignment
Publication Date: 2023.05.30 ZF AUTOMOTIVE UK LTD
  • US11662460B2 patent drawing
  • US11662460B2 patent drawing
  • US11662460B2 patent drawing

AI summary

Apparatus for detecting misalignment of a radar unit (2; 22) of a vehicle (3; 23), the apparatus comprising: a magnet (1; 21), which may be a permanent magnet or an electromagnet, arranged to be mounted on the vehicle (3; 23) spaced from the radar unit (2; 22); a magnetic field sensor (4; 24), typically a three-axis magnetic field sensor, such as a Hall Effect Sensor, arranged to be coupled to the radar unit (2; 22) and having an output at which a signal indicative of the magnetic field at the magnetic field sensor (4; 24); and a processor (5; 25) coupled to the output and arranged to determine a misalignment of the radar unit (2; 22) based on the output of the magnetic field sensor (4; 24). Where the magnet is an electromagnet (21), the field strength of the electromagnet (21) can be varied by its drive circuit (30).