Radar Device Housing with Opposite Wall Component Cooling

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Solution Overview

Problem

Conventional radar device configurations face challenges in heat dissipation, leading to heat accumulation, increased complexity, and higher manufacturing costs due to the need for waterproofing and periodic fan replacement, which complicates maintenance.

Innovation Solution

The radar device is designed with a housing configuration where the transmitting and receiving units are positioned on opposite sides of the housing, allowing for easier heat dissipation, and the power supply unit is placed on a different wall component to enhance cooling efficiency. Additionally, a sliding frame mechanism facilitates maintenance by allowing components to be extracted outside for easier access and replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a cooling fan and ventiduct are provided to improve heat dissipation, then heat dissipation is improved, but device complexity increases and manufacturing cost increases

Engineering Contradiction:
Improveheat dissipationVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent extracts the heat-generating components (transmitting unit and receiving unit) from the central housing area and positions them on opposite sides of the housing. This spatial separation allows heat to be naturally dissipated to the outside environment without requiring complex active cooling systems, thereby resolving the contradiction between heat dissipation performance and structural complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent designs the housing structure to enable passive heat dissipation through natural convection and radiation. By positioning heat-generating components on opposite sides with access to external environment, the system utilizes natural thermal gradients and airflow patterns to dissipate heat without requiring external cooling devices, thus achieving self-service heat management

Inventive Principle:
Principle #25Self-service

2Temperature

If a ventiduct is provided to improve heat dissipation, then heat dissipation is improved, but manufacturing cost increases due to waterproofing requirements

Engineering Contradiction:
Improveheat dissipationVSAvoidmanufacturing cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent eliminates the need for ventiducts by extracting heat-generating components to positions where they can directly exchange heat with the external environment through the housing walls. This removes the requirement for complex waterproofed ventilation channels, thereby reducing manufacturing costs while maintaining effective heat dissipation

Inventive Principle:
Principle #2Taking out (Extraction)

3Temperature

If a cooling fan is provided to improve heat dissipation, then heat dissipation is improved, but ease of repair deteriorates due to periodic replacement requirements

Engineering Contradiction:
Improveheat dissipationVSAvoidmaintenance difficulty
Core Design Contradiction:
TemperatureVSEase of repair

Solution Approach 1:

The patent implements passive heat dissipation through strategic component placement and housing design, eliminating the need for active cooling fans that require periodic maintenance. The system leverages natural thermal convection and radiation to dissipate heat continuously without mechanical intervention, thereby achieving self-service operation and eliminating maintenance requirements

Inventive Principle:
Principle #25Self-service

4Temperature

If transmitting unit and receiving unit are positioned on opposite sides of housing, then heat dissipation is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipationVSAvoidlayout complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent segments the housing into distinct functional zones with transmitting unit and receiving unit positioned on opposite sides. This segmentation creates natural heat dissipation pathways and simplifies thermal management, while the modular layout actually reduces overall system complexity by clearly separating functional components and their thermal zones

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves heat dissipation, simplifies the structure, reduces manufacturing costs, and makes maintenance more efficient by allowing for easier replacement of heat-dissipation components and reducing the complexity of the internal layout.

Implementation Method 1

The transmitting unit (6) is attached on the right wall component (3R) side in an internal space of the housing (3), and transmits radar signal through the radar antenna (2)

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

The receiving unit (7) is attached on the left wall component (3L) side in an internal space of the housing (3), is disposed opposite the transmitting unit (6), and receives reflected wave of the radar signal through the radar antenna (2)

Methodology Applied
Scientific EffectElectromagnetic wave detection: Electromagnetic Induction

Implementation Method 3

Because the transmitting unit (6) and the receiving unit (7), which generate heat, are thus disposed on either side of a pair of wall components had by the housing (3), any heat generated by the transmitting unit (6) or the receiving unit (7) is more easily released to the outside of the housing (3)

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

any heat generated by the transmitting unit (6) or the receiving unit (7) is more easily released to the outside of the housing (3)

Methodology Applied
Scientific EffectThermal convection: Convection

Data Source

PatentUS10114118B2Radar device
Publication Date: 2018.10.30 FURUNO ELECTRIC CO LTD
  • US10114118B2 patent drawing
  • US10114118B2 patent drawing
  • US10114118B2 patent drawing

AI summary

A radar device 1 equipped with a radar antenna 2. Specifically, this radar device 1 comprises a housing 3, a transmitting unit 6, and a receiving unit 7. The housing 3 has a first wall component 3R and a second wall component 3L that are opposite each other. The transmitting unit 6 is attached on the first wall component 3R side in an internal space of the housing 3, and is configured to transmit radar signal through the radar antenna 2. The receiving unit 7 is attached on the second wall component 3L side in the internal space of the housing, is disposed opposite the transmitting unit 6, and is configured to receive reflected wave of the radar signal through the radar antenna 2.