Fill Level Radar Power Adjustment for Attenuation

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Solution Overview

Problem

Level radar devices face challenges in achieving accurate measurements due to variations in container conditions and regulatory requirements across different locations, leading to inconsistent transmission power and reduced measurement reliability.

Innovation Solution

A level radar device with a transmission power adjustment mechanism that sets power as a function of frequency, adapting to container conditions and location-specific regulations, using a predefinable relationship to optimize signal transmission and compensate for attenuation, and incorporating sensors for real-time parameter detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If transmission power is increased to improve measurement accuracy in containers with high signal attenuation, then measurement reliability improves, but energy consumption increases and regulatory compliance may be violated

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The transmission power is made dynamically adjustable based on measured signal attenuation characteristics. The system continuously adapts the transmission power level according to the actual container conditions, using higher power only when and where signal attenuation requires it, rather than maintaining a constantly high power level. This resolves the contradiction by making power consumption variable rather than fixed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the transmission power parameter based on measured attenuation characteristics and location-specific regulations. By adjusting this key parameter according to actual conditions, the system achieves reliable measurements in challenging environments while consuming minimal energy during normal operation and complying with local regulatory requirements.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If transmission power is increased to compensate for signal attenuation in containers with vapor or foam, then measurement accuracy improves, but regulatory compliance may be violated due to location-specific power limits

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidregulatory compliance
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system applies location-specific transmission power settings tailored to local regulatory requirements and container conditions. Different regions or containers receive customized power levels appropriate to their specific attenuation characteristics and legal constraints, rather than using a uniform power level globally. This enables both accurate measurements and regulatory compliance simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The transmission power is dynamically adjusted based on the detected location and container characteristics. The system can switch between different power profiles depending on whether it operates in regions with strict emission limits or in environments requiring higher power to penetrate vapor or foam, thus adapting to both regulatory and measurement needs.

Inventive Principle:
Principle #15Dynamics

3Reliability

If constant high transmission power is used to ensure reliable measurements across all conditions, then measurement reliability improves, but energy consumption increases and device variations affect performance

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoiddevice variations
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system incorporates feedback from signal attenuation measurements to automatically adjust transmission power levels. By continuously monitoring the received signal strength and comparing it against expected values, the system determines the appropriate power level needed, reducing power when conditions are favorable and increasing it only when necessary to overcome attenuation from vapor, foam, or container geometry.

Inventive Principle:
Principle #23Feedback

4Use of energy by moving object

If transmission power is reduced to minimize energy consumption in two-wire loop applications, then energy efficiency improves, but measurement accuracy deteriorates in containers with high attenuation

Engineering Contradiction:
Improveenergy efficiencyVSAvoidmeasurement accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The system dynamically balances power consumption and measurement accuracy by adjusting transmission power based on actual container conditions. In low-attenuation scenarios, it operates at low power for energy efficiency, while automatically increasing power only when signal attenuation from vapor, foam, or container geometry threatens measurement accuracy, thus optimizing both energy usage and measurement quality.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances measurement accuracy and reliability by dynamically adjusting transmission power based on container conditions and location, ensuring compliance with regulatory standards while minimizing energy consumption and device variations.

Implementation Method 1

Level radar devices determine the level from the transit time of electromagnetic waves, which are sent out by the measuring device as a transmission signal and are received again after being reflected by the medium

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Electromagnetic Induction

Implementation Method 2

electromagnetic waves, which are sent out by the measuring device as a transmission signal and are received again after being reflected by the medium

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

the frequency of the transmission signal can be modulated and, for example, run through a linear or stepped ramp during a measurement cycle. This dependency corresponds to a predefinable relationship

Methodology Applied
Scientific EffectFrequency modulation: Phase Modulation

Implementation Method 4

the predefinable relationship depends on the temperature of the filling material, the temperature in the container, the pressure in the container, the composition of the filling material, the composition of the container atmosphere and/or the radiation damping properties or absorption properties of the container atmosphere

Methodology Applied
Scientific EffectAtmospheric attenuation: Absorption (EM radiation)

Data Source

PatentEP3418699B1Fill level radar device with controlled transmission power
Publication Date: 2022.08.24 VEGA GRIESHABER GMBH & CO
  • EP3418699B1 patent drawingFigure 1~2
  • EP3418699B1 patent drawingFigure 3~4
  • EP3418699B1 patent drawingFigure 5

AI summary

Level radar device with a transmit power adjustment device configured to adjust the transmit signal power according to a predefined relationship based on the transmit signal frequency. This allows, for example, compensation for frequency-dependent absorption changes in the atmosphere of the contents.