Vehicular Radar Sensor Alignment Using Spherical Reflector

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Solution Overview

Problem

Existing vehicle sensing systems using radar sensors face challenges in accurately calibrating and maintaining alignment of multiple sensors to detect objects and navigate effectively, especially after misalignments due to collisions or dynamic vehicle movements.

Innovation Solution

The implementation of spherical radar reflectors positioned around the vehicle to facilitate calibration by transmitting and receiving calibration radio waves, allowing for precise localization and alignment of radar sensors through long baseline techniques, and storing offsets for maintaining calibration during operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple radar sensors are used to enhance sensing coverage and object detection capability, then the sensing system's detection capability is improved, but the complexity of calibrating and maintaining alignment among multiple sensors increases

Engineering Contradiction:
Improveobject detection capabilityVSAvoidsensor calibration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A spherical radar reflector is introduced as an intermediary calibration target. The reflector's spherical geometry ensures that radar signals reflect uniformly in all directions, providing a consistent reference for calibrating multiple radar sensors. This intermediary object simplifies the calibration process by eliminating the need for complex multi-sensor coordination during calibration, as each sensor can be calibrated independently against the same spherical reference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The spherical radar reflector provides a homogeneous reflection pattern across all incident angles. This uniform reflective property ensures that all radar sensors, regardless of their position or orientation, receive consistent calibration signals, thereby simplifying the calibration process and reducing the complexity of maintaining alignment among multiple sensors.

Inventive Principle:
Principle #33Homogeneity

2Measurement precision

If radar sensors are calibrated manually to achieve precise alignment, then measurement precision is improved, but the time and labor required for calibration increases

Engineering Contradiction:
Improvesensor alignment precisionVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The spherical radar reflector enables the radar sensors to perform self-calibration. By transmitting calibration signals toward the spherical reflector and analyzing the reflected signals, each sensor automatically determines its own alignment parameters without requiring manual intervention. This self-calibrating mechanism significantly reduces both the time and labor required while maintaining high precision.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The spherical radar reflector is pre-positioned at a known location with known geometric properties before calibration begins. This preliminary setup provides a fixed reference frame that enables rapid automated calculation of sensor alignment parameters, eliminating the need for time-consuming manual measurement and adjustment procedures.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If spherical radar reflectors are used for automated calibration, then ease of operation is improved, but the cost and complexity of the calibration system increases

Engineering Contradiction:
Improvecalibration easeVSAvoidcalibration system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The spherical radar reflector creates a simplified geometric copy of the ideal calibration target. Rather than requiring complex electronic calibration equipment or multiple reference objects, the system uses a single passive spherical reflector that replicates the necessary calibration information through its geometric properties alone, reducing both cost and system complexity.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The spherical geometry of the reflector provides inherent mathematical simplicity. The constant curvature of a sphere ensures that the relationship between the reflector position and the reflected signal characteristics follows predictable geometric laws, enabling straightforward automated calculation of calibration parameters without requiring complex algorithms or additional system components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method ensures accurate and stable object detection and navigation by maintaining sensor alignment and compensating for misalignments, enhancing the overall performance of the vehicle sensing system.

Implementation Method 1

a forward facing radar sensor unit 14... transmits and receives signals... transmit calibration radio waves... receiving reflected calibration waves

Methodology Applied
Scientific EffectRadar: Radar

Implementation Method 2

The reflected calibration waves include calibration waves reflected off the spherical radar reflector

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11333739B2Vehicular radar system with automatic sensor alignment
Publication Date: 2022.05.17 MAGNA ELECTRONICS INC
  • US11333739B2 patent drawing
  • US11333739B2 patent drawing

AI summary

A method for calibrating a vehicular sensing system includes disposing the sensing system at a vehicle, with the sensing system including at least two radar sensors disposed at the vehicle so as to have respective fields of sensing exterior of the vehicle. At least one spherical radar reflector is disposed at a position exterior the vehicle where the fields of sensing of the at least two radar sensors overlap. A calibration mode of the sensing system is entered, and calibration radio waves are transmitted by at least one transmitter, and reflected calibration radio waves are received by receivers of the at least two radar sensors. The reflected calibration radio waves include the calibration radio waves reflected off the at least one spherical radar reflector. A controller calibrates the sensing system responsive to processing the received reflected calibration radio waves.