Radar Sensor Contact Measurement for Bumper Attenuation

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Solution Overview

Problem

Current methods for measuring attenuation through irregular surfaces, such as car bumpers, are impractical and costly, especially in industrial production, due to the complexity of metallic paint and irregular surface geometries, which hinder reliable prediction and control of radar signal attenuation.

Innovation Solution

A measurement setup comprising a positioning system, a reference reflector with diffuse scattering members, and a three-dimensional imaging system that uses electromagnetic signals in the radar frequency range to compare reference and measurement images, allowing for the determination of attenuation by isolating the reflection from the reference reflector and disregarding reflections from the irregular surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If point-like measurements are used in industrial production, then measurement speed is improved, but measurement precision deteriorates because the complete field of view cannot be covered

Engineering Contradiction:
Improvemeasurement speedVSAvoidattenuation measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent transitions from point-like measurements to planar surface measurements by placing the radar sensor in direct contact with the bumper surface. This dimensional change allows the sensor to scan the entire field of view area simultaneously, covering all relevant regions without requiring multiple sequential point measurements, thus resolving the contradiction between measurement speed and precision.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces a contact interface (direct contact between radar sensor and bumper surface) as an intermediary that enables comprehensive field of view coverage. This contact-based approach acts as a mediator that allows the sensor to access and measure the entire relevant surface area, providing both speed and precision by eliminating the need for multiple discrete measurement points.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If radio frequency sensors are remotely placed behind the bumper for direct transmission measurement, then measurement precision is improved, but device complexity worsens due to extended cables and high tolerances

Engineering Contradiction:
Improveattenuation measurement accuracyVSAvoidmeasurement setup complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the radar sensor from its traditional remote position behind the bumper and relocates it directly to the bumper surface. This extraction eliminates the need for extended radio frequency cables and complex positioning systems, significantly reducing device complexity while maintaining measurement precision through the direct contact measurement approach.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses a contact-based radar sensor that replicates the measurement function at the actual measurement location (bumper surface) rather than remotely. This copying approach places the sensing capability directly where needed, eliminating the need for complex cable extensions and remote positioning infrastructure.

Inventive Principle:
Principle #26Copying

3Ease of manufacture

If traditional measurement methods are used for irregular surfaces, then ease of manufacture is improved, but measurement precision deteriorates due to surface irregularities affecting radar signals

Engineering Contradiction:
Improvemeasurement implementation simplicityVSAvoidattenuation measurement accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent employs a flexible contact-based measurement approach that adapts to the dynamic irregularities of the bumper surface. The radar sensor can conform to surface variations through direct contact, allowing the measurement system to dynamically adjust to surface irregularities rather than requiring a fixed, rigid measurement setup, thus maintaining precision on complex geometries.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies local contact-based measurement at the specific measurement location on the bumper surface. By placing the radar sensor directly on the surface at the field of view location, the measurement system achieves local precision that accounts for surface irregularities without requiring complex global measurement systems, balancing ease of manufacture with measurement accuracy.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and cost-effective measurement of attenuation through irregular surfaces by using reflection imaging against a reference target, providing a reliable method for industrial production by isolating the irregular surface reflections and focusing on the relevant scattering members within the radar field of view.

Implementation Method 1

a three dimensional imaging system having a field of view, the three dimensional imaging system being configured to use electromagnetic signals in the frequency range of a radar system

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

the imaging system being configured to use reflection imaging against a reference target for generating a reference image

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a reference reflector having a collection of diffuse scattering members

Methodology Applied
Scientific EffectDiffuse scattering: Scattering

Data Source

PatentUS11947001B2Measurement setup, reference reflector as well as method for measuring attenuation
Publication Date: 2024.04.02 ROHDE & SCHWARZ GMBH & CO KG
  • US11947001B2 patent drawing
  • US11947001B2 patent drawing
  • US11947001B2 patent drawing

AI summary

A measurement setup for measuring attenuation through an irregular surface of a device under test is described. The measurement setup includes a positioning system, a reference reflector, and a three dimensional imaging system. The measurement setup has a reference state and a measurement state, wherein respective images are taken in the different states. The imaging system is configured to compare the images taken in the reference state and the measurement state to determine the attenuation of the device under test. Further, a reference reflector as well as a method for measuring attenuation are described.