Radar Sensor Waveguide Coupling for Low-Loss MMIC Antenna Links

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Solution Overview

Problem

Current radar sensor technologies face challenges in minimizing signal loss and interference when coupling antenna connections from monolithic microwave integrated circuits (MMICs) to waveguides, particularly at high frequencies like the 77 GHz band, due to the use of open microstrip lines which are susceptible to interference and result in excessive losses.

Innovation Solution

The solution involves using through-openings in the circuit board to directly connect antenna connections to radiation elements that protrude into waveguides, eliminating the need for open microstrip lines and providing a short, interference-immune path for signal transmission, with the radiation element acting as a direct continuation of the antenna connection and being encapsulated within the waveguide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If open microstrip lines are used to connect antenna connections to waveguides, then the circuit board material can be utilized without additional components, but signal loss increases and interference immunity decreases

Engineering Contradiction:
Improveutilization of circuit board materialVSAvoidsignal loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The radiation element is nested within the waveguide structure, with the radiation element protruding into the waveguide through a through-opening in the circuit board. This nesting eliminates the need for separate connection structures while maintaining signal integrity and reducing losses by enclosing the transition path within the waveguide's protective structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If open microstrip lines are used to connect antenna connections to waveguides, then the structure remains simple, but susceptibility to interference from external signals increases

Engineering Contradiction:
Improvestructure simplicityVSAvoidinterference susceptibility
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The radiation element is nested within the waveguide structure, with the radiation element protruding into the waveguide through a through-opening in the circuit board. This nesting eliminates the need for separate connection structures while maintaining signal integrity and reducing losses by enclosing the transition path within the waveguide's protective structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Loss of energy

If through-openings with radiation elements are used to connect antenna connections to waveguides, then signal loss is reduced and interference immunity is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvesignal loss reductionVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The radiation element is integrated directly into the waveguide structure, forming a unified component that eliminates the need for separate connection elements. This merging reduces the number of discrete parts and assembly steps while maintaining the signal integrity and interference immunity benefits of the enclosed transition path.

Inventive Principle:
Principle #5Merging (Combining)

4Object-affected harmful factors

If through-openings with radiation elements are used to connect antenna connections to waveguides, then interference immunity is enhanced, but the number of manufacturing steps increases

Engineering Contradiction:
Improveinterference immunityVSAvoidmanufacturing speed
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The radiation element is integrated directly into the waveguide structure, forming a unified component that eliminates the need for separate connection elements. This merging reduces the number of discrete parts and assembly steps while maintaining the signal integrity and interference immunity benefits of the enclosed transition path.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces signal loss and enhances interference immunity by eliminating open structures susceptible to interference, allowing for efficient transmission and reception of radar signals with improved mechanical stability and manufacturing simplicity.

Implementation Method 1

a radiation element (17) projecting into the waveguide (9), arranged on the side of the circuit board (3) opposite the microwave circuit (4), through which the antenna connection (7) is connected to the radiation element (17)

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS11756903B2Radar sensor, motor vehicle and method for producing a radar sensor
Publication Date: 2023.09.12 AUDI AG
  • US11756903B2 patent drawing
  • US11756903B2 patent drawing
  • US11756903B2 patent drawing

AI summary

Radar sensor, having an antenna assembly and a monolithic microwave integrated circuit that is arranged on a circuit board of the radar sensor and comprises at least one antenna connection that is to be connected to the antenna assembly, in particular is implemented in a ball grid, provides radar signals to be emitted, which can be generated by the microwave circuit, or accepts received radar signals from the antenna assembly, the connection of the antenna connection to the antenna assembly being formed at least in part by a waveguide, wherein, for connecting the at least one antenna connection to the waveguide designed as a wave duct, the circuit board comprises, at the position of the antenna connection, a through-opening leading to the side of the circuit board opposite the microwave circuit, through which the antenna connection is connected to a radiation element projecting into the waveguide arranged on the opposite side of the circuit board at the position of the antenna connection.