Radial Compressor Iris Diaphragm With Self-Guiding Blade Actuation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing radial compressor designs with iris diaphragm mechanisms require complex actuating devices and multiple moving parts to open and close the diaphragm orifice, leading to increased complexity, space requirements, and higher costs.

Innovation Solution

A self-guiding iris diaphragm mechanism where only the main blade is directly actuated by an actuating element, which transmits movement to adjacent blades through guide slots, eliminating the need for an adjusting ring and reducing the number of moving parts and space needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an actuating device with an adjusting ring and multiple fingers is used to move all blades, then all blades can be actuated simultaneously, but the device complexity and number of moving parts increases

Engineering Contradiction:
Improveblade actuationVSAvoidactuating device structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The blades are designed to actuate each other through the guide slot and guide element mechanism. The first blade automatically actuates the second blade, which in turn actuates the third blade, and so on, creating a self-propagating actuation sequence that eliminates the need for a complex adjusting ring with multiple fingers

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The actuation process is segmented into individual blade interactions rather than a single centralized actuator. Each blade serves as both an actuator and an actuatee, dividing the complex function of moving all blades into simpler, sequential pairwise interactions

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If an adjusting ring with slots is provided to guide all blades, then all blades can be moved, but the space requirements and device complexity increase

Engineering Contradiction:
Improveblade movement controlVSAvoidaxial space
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The adjusting ring component is completely removed from the design. Instead of using a centralized adjusting ring with slots, the guidance function is extracted and distributed to individual guide slots that are integrated directly into each blade structure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The guidance and actuation functions are merged into the blade structure itself. The guide slot is an integral part of each blade, eliminating the need for separate guidance components and reducing overall space requirements

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If multiple bearings are provided for actuating elements and adjusting rings, then reliable blade movement is achieved, but the number of moving parts and assembly complexity increases

Engineering Contradiction:
Improveblade actuation reliabilityVSAvoidnumber of moving parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The blade actuation system is self-sufficient, using the movement of one blade to automatically actuate the next blade through the guide slot mechanism, eliminating the need for separate bearings and actuating elements for each blade

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The design discards the traditional adjusting ring and multiple bearings approach, recovering only the essential function of blade movement through a simplified mechanism that uses minimal moving parts

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS11603860B2Radial compressor having iris diaphragm mechanism
Publication Date: 2023.03.14 VITESCO TECHNOLOGIES GMBH
  • US11603860B2 patent drawing
  • US11603860B2 patent drawing

AI summary

A radial compressor having a specially designed iris diaphragm mechanism is described. This mechanism includes only a single (main) blade that is driven directly by an actuating element, while the other blades are driven by the respective preceding blade via the movement of the main blade. This results in a particularly simple embodiment of the iris diaphragm mechanism. A blade for an iris diaphragm mechanism of this type and a charging device having a radial compressor of this type are furthermore described.