Radial Foil Bearing Structure for Axial Vibration Damping
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Solution Overview
Problem
The existing radial foil bearings face limitations in enhancing the damping effect due to friction between the intermediate foil and the back foil, which affects the vibration control of high-speed rotating shafts.
Innovation Solution
A radial foil bearing design featuring a housing with engagement grooves, a back foil formed into a wave sheet shape, and an intermediate foil with recesses that protrude towards the back foil, along with an engagement member connecting the foils, enhances the frictional contact and damping effect.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If an intermediate foil is inserted between the top foil and the back foil, then the damping effect due to friction between foils is improved, but the device complexity increases
Solution Approach 1:
The intermediate foil is segmented into multiple independent foils (first intermediate foil and second intermediate foil) that can move relative to each other and to the back foil. This segmentation increases the number of friction interfaces and thereby enhances the damping effect while maintaining structural manageability through modular design.
Solution Approach 2:
The intermediate foils are given degrees of freedom to move not only radially but also in the axial direction relative to the back foil. This multi-dimensional movement capability creates additional friction-based damping mechanisms beyond simple radial sliding, improving energy dissipation without proportionally increasing structural complexity.
2Loss of energy
If the intermediate foil is made to slide on the back foil, then energy dissipation due to friction is increased, but the manufacturing precision requirements increase
Solution Approach 1:
The intermediate foils are designed as dynamic components with controlled degrees of freedom, allowing them to move radially and axially relative to the back foil. This dynamic design ensures that friction-based energy dissipation occurs naturally during operation without requiring precise static alignment, as the movement itself creates the necessary contact and friction conditions.
Solution Approach 2:
The system allows the contact parameters between intermediate foils and back foil to change dynamically during operation. The contact area, normal force, and friction coefficient vary as the foils move through different positions and load conditions, enabling effective energy dissipation across a range of operating conditions without requiring fixed precision alignment.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration improves the damping effect between the intermediate and back foils, leading to better axial vibration control and stability of high-speed rotating shafts by increasing the contact area and frictional interaction.
Implementation Method 1
The intermediate foil is formed into a thin sheet shape, elastically contacts the tops of hill parts of the wave sheet-shaped bump foil, and causes energy dissipation due to friction through sliding with respect to the tops, thereby damping the film-pressure fluctuation.
Data Source
Figure 1
Figure 2
Figure 3A~3B
AI summary
The radial foil bearing (3, 3A, 3B) includes: a housing (12) provided with an insertion hole (12a), a pair of engagement grooves (15) extending outward in a radial direction from an inner peripheral edge of the insertion hole being provided in both end surfaces in an axial direction of the housing; a back foil (11) disposed on an inner circumferential surface of the insertion hole; an intermediate foil (10) supported by the back foil; and an engagement member (30) including a pair of engagement legs (31) engaging with the pair of engagement grooves, and a connection portion (32) connecting the pair of engagement legs. The intermediate foil is provided with a recess (10c) recessed and protruding toward the back foil, and the connection portion is disposed in the recess.