Radial Fuel Distribution Ring for Symmetrical Solid-Fuel Flames

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing burners for combusting solids, particularly pulverized lignite, suffer from nozzle blocking and asymmetrical flame formation due to material accumulation, leading to inefficient combustion.

Innovation Solution

A distribution ring with a hollow body and radially arranged discharge spigots that utilize centrifugal forces to distribute fuel particles evenly, preventing accumulation and ensuring uniform fuel supply, resulting in a symmetrical flame pattern and complete combustion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If discharge spigots are arranged internally or at non-radial positions in the distribution ring, then the structure is simpler, but material accumulation occurs leading to nozzle blocking and asymmetrical flame formation

Engineering Contradiction:
Improvefuel supply reliabilityVSAvoiddischarge spigot arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The discharge spigots are positioned at the maximum radial distance from the longitudinal axis, utilizing the radial dimension to optimize fuel particle discharge. This radial arrangement ensures that centrifugal forces effectively propel fuel particles outward through the spigots, preventing material accumulation and blocking while maintaining structural simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The hollow body features a polygonal inner contour with specific local geometries designed to guide fuel particles toward the radially arranged discharge spigots. This localized geometric optimization ensures uniform fuel distribution at the discharge points while maintaining overall structural simplicity.

Inventive Principle:
Principle #3Local quality

2Reliability

If discharge spigots are arranged radially at maximum distance from the longitudinal axis, then material accumulation is prevented and fuel distribution is uniform, but the structural complexity increases

Engineering Contradiction:
Improvefuel distribution uniformityVSAvoiddistribution ring structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The discharge spigots are positioned at the maximum radial distance from the longitudinal axis, utilizing the radial dimension to optimize fuel particle discharge. This radial arrangement ensures that centrifugal forces effectively propel fuel particles outward through the spigots, preventing material accumulation and blocking while maintaining structural simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If the hollow body has a polygonal inner contour, then particle guidance and discharge are improved, but manufacturing complexity increases

Engineering Contradiction:
Improveparticle guidance precisionVSAvoidhollow body manufacturing ease
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The hollow body features a polygonal inner contour with specific local geometries designed to guide fuel particles toward the radially arranged discharge spigots. This localized geometric optimization ensures uniform fuel distribution at the discharge points while maintaining overall structural simplicity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures reliable and uniform fuel distribution, achieving homogeneous and efficient combustion without residues, with the distribution ring preventing spigot blocking and enhancing flame symmetry.

Implementation Method 1

particles of the fuel that are fed into the distribution ring by means of compressed air are displaced radially outwards, in particular in the direction of the radial outer side wall of the hollow body, due to the centrifugal forces of the fluid flow in the distribution ring

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS12590697B2Distribution ring for fuel in a burner, burner having such a distribution ring and drying drum having such a burner
Publication Date: 2026.03.31 BENNINGHOVEN ZWEIGNEIDERLASSUNG DER WIRTGEN MINERAL TECH GMBH
  • US12590697B2 patent drawing
  • US12590697B2 patent drawing
  • US12590697B2 patent drawing

AI summary

A distribution ring for fuel in a burner (7) includes a hollow body (21) which is configured to be annular with respect to a longitudinal axis (22), a feed spigot (23) which is connected to the hollow body (21) and is intended for feeding the fuel into the hollow body (21), and a plurality of discharge spigots (25) for discharging the fuel from the hollow body (21) to the burner (7). The discharge spigots (25) are each arranged externally at the hollow body (21) in the radial direction of the longitudinal axis (22).