Radial Sensor Assembly for Multiphase Flow Temperature Measurement

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Solution Overview

Problem

Accurate measurement of flowline temperature is challenging due to multiphase flow conditions in wellbore drilling, affecting thermal modeling and influx event detection.

Innovation Solution

Radially positioned sensors, including temperature and thermal conductivity sensors, embedded in high thermal conductivity materials, measure each phase of multiphase fluids in the flowline, allowing for accurate determination of phase properties and improved thermal modeling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If temperature sensors are positioned on the flowline to measure flowline temperature, then thermal modeling accuracy is improved, but measurement precision deteriorates under multiphase flow conditions

Engineering Contradiction:
Improvethermal modeling accuracyVSAvoidflowline temperature measurement precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The flowline temperature measurement is segmented into multiple phase-specific measurements. Temperature sensors measure the temperature of each phase (gas, liquid, solid) separately as they flow through the flowline. These individual phase temperature measurements are then combined through thermal modeling to determine the overall flowline temperature, resolving the measurement precision issue under multiphase conditions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A computational model acts as an intermediary between the temperature sensor measurements and the final flowline temperature determination. The model processes the phase-specific temperature measurements along with flow rate and composition data to calculate the weighted average flowline temperature, thereby improving measurement precision while maintaining reliability for thermal modeling

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If temperature measurements are taken frequently for influx event detection, then detection capability is improved, but data processing complexity increases

Engineering Contradiction:
Improveinflux event detection capabilityVSAvoiddata processing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A feedback mechanism continuously monitors phase temperature measurements and compares them against expected thermal profiles. When deviations exceed predetermined thresholds, the system triggers an influx event alert. This feedback loop enables reliable real-time detection without requiring complex processing of all measurement data, as only significant deviations are flagged for further analysis

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances thermal modeling and influx detection by providing precise temperature and pressure measurements of each phase, enabling better drilling optimization and downhole pressure management.

Implementation Method 1

one or more temperature sensors radially disposed on a flowline... each of the respective sensors configured to obtain a respective measurement of the fluid flowing through the flowline

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

including temperature and thermal conductivity sensors, embedded in high thermal conductivity materials

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12116890B1Sensor assembly for interpreting multiphase flow in a flowline
Publication Date: 2024.10.15 HALLIBURTON ENERGY SERVICES INC
  • US12116890B1 patent drawing
  • US12116890B1 patent drawing
  • US12116890B1 patent drawing

AI summary

A sensor assembly comprising one or more sensors configured to be radially positioned about a flowline, each of the respective sensors configured to obtain a respective measurement of a fluid flowing through the flowline at a respective position, wherein one or more phase properties of the fluid in the flowline are determined based on the measurements.