Radially Expandable Cap Assembly for Vibration-Resistant Radiation Detectors

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Solution Overview

Problem

Radiation detector devices, particularly those used in harsh environments like the well logging industry, face malfunctions and failures due to vibration and shock, which are not adequately addressed by existing technologies.

Innovation Solution

A detector assembly with a cap assembly featuring a radially expandable member that locks into place within the detector housing, providing a sealed and field-serviceable design to withstand environmental stresses while allowing for easy maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If the detector housing is made thin-walled to reduce weight and size, then the detector becomes more compact and lighter, but the housing becomes more vulnerable to vibration and shock damage

Engineering Contradiction:
Improvedetector housing weightVSAvoiddetector reliability under vibration and shock
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent introduces a cushioning member positioned between the scintillator crystal package and the detector housing, and a separate cushioning member between the sensor and the housing. These cushioning elements absorb and distribute vibration and shock forces before they reach the sensitive components, thereby protecting the thin-walled housing and internal components from damage while maintaining the compact design

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If the cap assembly is made permanent and sealed to protect the sensor, then the sensor is better protected from environmental factors, but the detector becomes difficult to maintain and repair

Engineering Contradiction:
Improvesensor protectionVSAvoidmaintenance accessibility
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The cap assembly is divided into multiple separable components including a cap assembly body, a radially expandable member, and a lock ring. This segmentation allows the cap to be opened and closed through simple assembly and disassembly operations using common tools, providing easy access to the sensor for maintenance and repair while maintaining a sealed protective structure during operation

Inventive Principle:
Principle #1Segmentation

3Reliability

If the cap assembly includes multiple components for secure sealing, then the seal is more reliable and secure, but the assembly and disassembly process becomes more complex

Engineering Contradiction:
Improveseal reliabilityVSAvoidcap assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The radially expandable member is designed to dynamically change its radial dimension during assembly and operation. When compressed axially, it expands radially to engage with the lock ring and create a secure seal. This dynamic mechanism simplifies the overall assembly process by using a single compressing action to achieve both sealing and locking functions, reducing the number of separate components and steps needed

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the durability and maintainability of radiation detector devices, enabling them to operate reliably in severe environments by providing a secure seal and allowing for easy disassembly and reassembly using common tools, thus reducing the risk of damage to sensitive components.

Implementation Method 1

a radially expandable member configured to expand radially within the detector housing and lock the position of the cap assembly relative to the detector housing

Methodology Applied
Scientific EffectRadial expansion:

Data Source

PatentUS9354334B2Detector assembly for a scintillation article
Publication Date: 2016.05.31 LUXIUM SOLUTIONS LLC
  • US9354334B2 patent drawing
  • US9354334B2 patent drawing
  • US9354334B2 patent drawing

AI summary

A detector assembly includes a cap assembly configured to close an end of a detector housing that is configured to contain a sensor therein, the cap assembly has a radially expandable member configured to expand radially within the detector housing and lock the position of the cap assembly relative to the detector housing.