Radiant Heating System with Infrared Sensor Feedback Control

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Solution Overview

Problem

Radiant heating systems in motor vehicles face inefficiencies when the angle between the heating panel and the target surface deviates from zero degrees, leading to suboptimal heating and energy wastage, as they lack precise control over temperature distribution and targeting.

Innovation Solution

Incorporating infrared sensors to detect the presence and temperature of a target within the radiant heating zone, allowing for precise control of heating elements and efficient energy use by activating only necessary panels, thereby directing heat to the coldest areas first.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If radiant heating panels are operated without temperature feedback control, then the heating coverage area is maximized, but energy is wasted and heating efficiency decreases

Engineering Contradiction:
Improveenergy wasteVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements feedback control by using infrared sensors to detect target temperature and continuously adjusting radiant heating panel output. The control system receives temperature data from IR sensors and modulates heating intensity accordingly, creating a closed-loop system that prevents energy waste while maintaining comfort.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system enables self-regulation where the radiant heating panels automatically adjust their operation based on real-time temperature feedback from infrared sensors without requiring manual intervention. The heating zones independently control their output based on local temperature conditions, optimizing energy efficiency autonomously.

Inventive Principle:
Principle #25Self-service

2Productivity

If radiant heating panels are operated without target detection, then the heating coverage is maximized, but heating efficiency decreases due to inadequate targeting

Engineering Contradiction:
Improveheating efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the heating space into multiple independent heating zones, each equipped with its own infrared sensors and control system. Each zone independently detects targets and adjusts heating intensity locally, providing precise targeting without requiring system-wide complexity. This localized approach improves heating efficiency while keeping individual zone complexity manageable.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The heating system is segmented into multiple independent heating zones with separate control systems. Each zone can independently detect targets using infrared sensors and adjust heating output, allowing efficient targeting of specific areas without affecting other zones. This segmentation enables precise heat delivery while distributing system complexity across multiple independent units.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If radiant heating panels are positioned at non-optimal angles, then installation flexibility is improved, but heating efficiency deteriorates

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidheating efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent implements dynamic angle adjustment mechanisms that allow radiant heating panels to automatically optimize their orientation toward detected targets. Infrared sensors identify target positions, and the system adjusts panel angles in real-time to maintain optimal heating geometry, thereby preserving heating efficiency while retaining installation flexibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system dynamically changes the orientation parameter of heating panels based on target detection data from infrared sensors. By adjusting panel angles to optimize the normal-to-target alignment, the system maintains high heating efficiency regardless of initial installation positions, effectively decoupling installation flexibility from heating performance.

Inventive Principle:
Principle #35Parameter changes

4Use of energy by stationary object

If radiant heating systems operate without temperature regulation, then user comfort is improved through continuous heating, but energy consumption increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidtemperature control precision
Core Design Contradiction:
Use of energy by stationary objectVSTemperature

Solution Approach 1:

The patent employs feedback control where infrared sensors continuously monitor target temperature and relay data to the control system. The system adjusts heating output in real-time to maintain temperature within a comfort range, reducing energy consumption by eliminating unnecessary heating while preventing temperature drops that would compromise comfort.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces traditional mechanical temperature sensing and control mechanisms with infrared sensing technology. IR sensors non-contactly detect target temperature, enabling more precise and responsive temperature regulation that reduces energy waste while maintaining comfort, overcoming limitations of conventional contact-based sensing systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances user comfort by providing targeted and efficient heating, conserving energy by deactivating unnecessary heating elements and ensuring rapid warming, while maintaining optimal skin or clothing temperature.

Implementation Method 1

Infrared sensors are incorporated into radiant heating systems to detect the presence of a target within a radiant heating zone

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Implementation Method 2

Radiant heating is a technology that provides heat through infrared (IR) radiation

Methodology Applied
Scientific EffectInfrared radiation heating: Infrared Radiation

Implementation Method 3

Radiant heating panels are powered by the vehicle to create and maintain comfort in cold conditions

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS10814697B2Radiant heating system with infrared sensors for temperature feedback control
Publication Date: 2020.10.27 FORD GLOBAL TECH LLC
  • US10814697B2 patent drawing
  • US10814697B2 patent drawing
  • US10814697B2 patent drawing

AI summary

A radiant heating system includes a radiant heating zone, a first radiant heating feature on a first side of the radiant heating zone and a second radiant heating feature on a second side of the radiant heating zone opposite the first side. A method of radiant heating is also disclosed.