Radiant Heating Elements for Metallurgical Scrap Preheating

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Solution Overview

Problem

Existing preheating devices for metallurgical scrap materials in metallurgical melting vessels only effectively preheat the upper layers, leading to temperature stratification and inefficient heating, with spot-like flames from burners causing inhomogeneous heating and potential melt-phase formation.

Innovation Solution

The use of radiant energy-based heating elements, such as radiation burners, is implemented within the preheating channel to provide uniform heating, with these elements arranged along the channel to ensure direct heat transfer to the scrap material, and optionally combined with traditional fume-based heating systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional fume-based heating or spot burners are used, then heating capability is provided, but temperature stratification occurs and heating uniformity deteriorates

Engineering Contradiction:
Improvetemperature uniformityVSAvoidheating efficiency
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The patent replaces traditional mechanical convection-based heating systems with a radiant heating system that uses radiation panels to transfer heat directly to the scrap material. This substitution of heating mechanism eliminates temperature stratification by providing uniform radiant heat distribution across all scrap layers simultaneously, resolving the contradiction between temperature uniformity and heating efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements heating panels at multiple locations (top, bottom, and side walls) to provide localized heating zones throughout the channel. This distributed local heating approach ensures that both upper and lower scrap layers receive direct radiant heat, eliminating the temperature stratification problem while maintaining overall heating efficiency.

Inventive Principle:
Principle #3Local quality

2Temperature

If burners are used for heating, then heat is provided, but spot-like flames cause inhomogeneous heating and melt-phase formation

Engineering Contradiction:
Improveheating effectivenessVSAvoidmelt-phase formation
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent replaces flame-based burner systems with electric or radiant heating panels that emit thermal radiation without combustion. This substitution eliminates spot-like flames entirely, providing uniform heat distribution across the scrap material surface and preventing localized overheating that causes melt-phase formation, while maintaining effective heating capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent converts the harmful effect of direct flame contact by replacing it with controlled radiant heating panels that emit thermal energy without combustion byproducts or localized extreme temperatures. This transformation eliminates the harmful melt-phase formation while preserving the beneficial heating effect.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Temperature

If conveyor is cooled by water/air, then cooling effect is provided, but preheating performance deteriorates

Engineering Contradiction:
Improvescrap temperatureVSAvoidheat loss
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent extracts and removes the water/air cooling system from the conveyor design, eliminating the source of heat loss. By taking out the cooling mechanism entirely, the system allows radiant heating to work effectively without counteracting cooling effects, thereby improving scrap preheating performance and reducing energy waste.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in more uniform and effective preheating of the scrap material, reducing temperature stratification and energy demand while minimizing melt-phase formation, with improved heat transfer efficiency and reduced emissions.

Implementation Method 1

at least one heating element, based on radiant energy, is arranged between said entry port and said exit port in such a way that radiant heat released by said heating element being directed towards the metallurgical material onto said transportation means

Methodology Applied
Scientific EffectRadiant heating: Thermal Radiation

Implementation Method 2

The heat transfer is mainly by convection

Methodology Applied
Scientific EffectConvection heating: Convection

Data Source

PatentUS9551531B2Device for transferring a metallurgical material
Publication Date: 2017.01.24 SMS CONCAST ITALIA SPA
  • US9551531B2 patent drawing
  • US9551531B2 patent drawing

AI summary

The invention relates to a device having a bottom, side walls and a ceiling, which together define a channel, as well as transportation means, extending in an axial direction of said channel from an entry port of the channel to an exit port of said channel, for transferring a metallurgical material from said entry port to said exit port.