Thermal Storage Containers With Radiant Heating for PCM Melting

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Solution Overview

Problem

Phase change materials (PCMs) used for thermal energy storage face challenges in efficient heating due to low thermal conductivity, making it difficult to melt the material at the center of a container, as they do not conduct heat well from the container walls.

Innovation Solution

The use of thermal energy storage containers with high emissivity inner surfaces for radiant heating, combined with radiation-absorbing materials, facilitates efficient heating of PCMs by radiating heat energy towards the center, overcoming the low thermal conductivity issue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If PCMs are stored within a container for thermal energy storage, then thermal energy can be stored for later use, but it becomes difficult to efficiently heat and melt the PCM material in the center of the container due to low thermal conductivity

Engineering Contradiction:
Improvethermal energy storage capabilityVSAvoidheating efficiency
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent introduces a radiant barrier material as an intermediary substance mixed within the PCM. This radiant barrier material absorbs radiant heat energy and converts it to thermal energy, acting as a mediator to distribute heat throughout the PCM volume, particularly reaching the center regions that are difficult to heat through conduction alone from the container walls.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces reliance on thermal conduction (mechanical heat transfer through material contact) with radiant heat transfer. By using radiant heating that penetrates the PCM and is absorbed by the radiant barrier material, the system bypasses the limitation of low thermal conductivity and directly heats the PCM throughout its volume, including the center regions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If conventional sensible heat storage media like oil or sand are used, then heating is straightforward through conduction from container walls, but the energy storage capacity is limited compared to PCMs

Engineering Contradiction:
Improveenergy storage capacityVSAvoidheating efficiency
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent changes the thermal properties of the storage medium by incorporating radiant barrier material into the PCM. This modification alters how heat is absorbed and distributed within the material, enabling the system to achieve both high energy storage capacity (inherent to PCMs) and improved heating efficiency (through radiant heat absorption and conversion).

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for more effective melting of PCMs throughout the container, increasing the efficiency of thermal energy storage and reducing the need for large storage tanks, making high-temperature concentrated solar power and nuclear power more cost-effective and dispatchable.

Implementation Method 1

the inner walls of a thermal energy storage container that contains thermal energy storage media have high emissivity surfaces so as to radiate heat energy toward the center of the storage media

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 2

a radiation absorbing material that absorbs the radiation and heats the PCM

Methodology Applied
Scientific EffectRadiation absorption: Absorption (EM radiation)

Data Source

PatentUS10267571B2Thermal energy storage systems and methods
Publication Date: 2019.04.23 UNIV OF SOUTH FLORIDA
  • US10267571B2 patent drawing
  • US10267571B2 patent drawing
  • US10267571B2 patent drawing

AI summary

In some embodiments, a thermal energy storage system includes multiple thermal energy storage containers adapted to store thermal energy storage media, the containers having high emissivity inner surfaces that are adapted to radiate heat into the stored thermal energy storage media.