Radiating Cable Slot Milling via Post-Wrapping Sequence

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Solution Overview

Problem

Radiating coaxial cables face mechanical slot compression during manufacturing, leading to reduced slot area for signal emission/reception, decreased mechanical strength, and increased susceptibility to environmental factors like moisture ingress, resulting in electrical degradation.

Innovation Solution

A radiating machine tool with a carriage and milling cutter is used to create slots in the outer conductor of the coaxial cable, allowing for precise control of slot formation and orientation, thereby maintaining slot area and mechanical strength while reducing environmental vulnerabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If slots are punched in the outer conductor before wrapping around the dielectric spacer, then the slots can be formed in the metal strip, but mechanical slot compression occurs during wrapping causing the slots to become narrower and reducing slot area

Engineering Contradiction:
Improveslot formation processVSAvoidslot area
Core Design Contradiction:
Ease of manufactureVSArea of moving object

Solution Approach 1:

The patent applies preliminary action by forming slots in the outer conductor AFTER wrapping around the dielectric spacer, rather than before. The slots are created in the already-wrapped configuration using a punching or milling operation, which eliminates the mechanical compression that would otherwise occur during the wrapping process itself. This timing change ensures slots maintain their intended dimensions and area.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If slots are punched in the outer conductor before wrapping, then the metal strip can be prepared in advance, but the mechanical strength and resistance to kinking and crushing during handling and installation are reduced

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidmechanical strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent reverses the sequence of operations, performing the slot-forming operation after the wrapping operation is complete. The outer conductor is first wrapped around the dielectric spacer in its full-strength state, establishing mechanical integrity. Only after this structural foundation is in place are the slots formed, thereby preserving the metal's resistance to kinking and crushing during handling and installation.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If slots are formed in the outer conductor before wrapping, then the cable can be assembled, but the resistance to environmental conditions such as moisture ingress into the dielectric core is reduced

Engineering Contradiction:
Improvecable assembly processVSAvoidmoisture ingress resistance
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent ensures that the outer conductor is fully wrapped and sealed around the dielectric spacer before any slots are formed. This sequence creates a continuous protective barrier that resists moisture ingress. The slots are then punched through this already-sealed structure, minimizing disruption to the protective envelope and maintaining environmental resistance.

Inventive Principle:
Principle #10Preliminary action

4Productivity

If the outer conductor is wrapped around the dielectric spacer with pre-punched slots, then the cable can be manufactured, but the slots are compressed in the circumferential direction causing them to become narrower and reducing signal emission/reception efficiency

Engineering Contradiction:
Improvemanufacturing processVSAvoidsignal transmission efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent delays the slot-forming operation until after the wrapping operation is complete. This ensures that slots are created in the final, stable configuration of the cable rather than being compressed during the wrapping process. The slots maintain their intended width and geometric properties, preserving the cable's signal emission and reception efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the efficiency and mechanical strength of radiating cables by maintaining slot area and resistance to environmental factors, improving signal transmission and durability.

Implementation Method 1

cause the milling cutter to perform one or more cutting actions to create one or more slots forming at least a portion of the pattern in an outer conductor of the coaxial cable

Methodology Applied
Scientific EffectMaterial removal by cutting:

Data Source

PatentUS10478905B2Machine tool for forming radiating cable
Publication Date: 2019.11.19 TRILOGY COMMUNICATIONS INC
  • US10478905B2 patent drawing
  • US10478905B2 patent drawing
  • US10478905B2 patent drawing

AI summary

A system for forming a radiating cable includes radiating machine tool having a cable receiving channel and a carriage. The carriage includes an aperture configured to align with the cable receiving channel, and a milling motor having a milling cutter. A radiating machine tool also includes a carriage receiving structure. A radiating machine is in communication with one or more controllers that receives a feeding speed associated with feeding a coaxial cable into the cable receiving channel, receives a pattern, determines a speed of rotation of the carriage by analyzing the feeding speed and the pattern, causes the carriage to rotate about the axis at the determined speed, and causes the milling cutter to perform one or more cutting actions to create one or more slots forming at least a portion of the pattern in an outer conductor of the coaxial cable.