Radiation-Cavity Thermal Storage Blocks for Uniform High-Temperature Heat

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Solution Overview

Problem

Current thermal energy storage systems face challenges in efficiently storing and delivering thermal energy from variable renewable electricity sources, particularly due to high costs, thermal runaway issues, and the inability to maintain uniform temperatures, which limits their effectiveness in industrial applications.

Innovation Solution

A thermal energy storage system that uses vertically oriented thermal storage units with stacked bricks and resistive heaters, connected via switching circuitry, and a dynamic insulation system to manage temperature uniformity and efficient heat transfer, allowing for continuous discharge of high-temperature heat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thermal energy storage systems use conventional storage methods, then they can store thermal energy, but they suffer from thermal runaway issues and inability to maintain uniform temperatures

Engineering Contradiction:
Improvetemperature uniformityVSAvoidthermal runaway
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The storage medium is divided into multiple discrete bricks with individual heating zones. Each brick can be independently heated and monitored, preventing thermal runaway from propagating across the entire system. This segmentation allows localized temperature control while maintaining overall system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the storage system can be maintained at different temperatures based on local demands. The system applies heating selectively to specific bricks or zones rather than uniformly heating the entire storage medium, optimizing temperature distribution and preventing hot spots that could lead to thermal runaway.

Inventive Principle:
Principle #3Local quality

2Productivity

If thermal energy storage systems use high costs, then they can achieve efficient energy storage, but the high cost limits wide adoption

Engineering Contradiction:
Improveenergy storage efficiencyVSAvoidsystem cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The system uses inexpensive refractory bricks as the storage medium instead of expensive specialized materials. These bricks can be easily manufactured and replaced if needed, reducing the overall system cost while maintaining effective thermal energy storage capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system changes the physical parameters of the storage approach by using solid brick materials with specific thermal properties rather than conventional liquid or gas storage media. This parameter change enables efficient thermal storage using readily available, low-cost materials.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If thermal energy storage systems deliver continuous energy, then they meet industrial demands, but variable renewable electricity sources cannot naturally supply continuous energy

Engineering Contradiction:
Improvecontinuous energy supplyVSAvoidvariable renewable input
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system pre-heats storage bricks during periods when renewable energy is abundant, storing thermal energy in advance for later use. This preliminary action allows the system to deliver continuous energy even when renewable input is intermittent, as the stored thermal energy can be drawn upon during low-generation periods.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system maintains continuous useful action by circulating fluid through the brick storage medium continuously, extracting heat as needed. The fluid circulation system ensures that thermal energy is continuously transferred from the bricks to the fluid, providing a steady energy output regardless of variable input conditions.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient storage and delivery of thermal energy at high temperatures, reducing costs and extending the lifespan of components by mitigating thermal runaway and ensuring consistent energy supply despite variable renewable energy input.

Implementation Method 1

resistive heaters, connected via switching circuitry

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

vertically oriented thermal storage units with stacked bricks

Methodology Applied
Scientific EffectThermal energy storage: Thermal Energy Storage

Implementation Method 3

efficient heat transfer

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 4

dynamic insulation system to manage temperature uniformity

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS12158088B2Thermal energy storage system with radiation cavities
Publication Date: 2024.12.03 RONDO ENERGY INC
  • US12158088B2 patent drawing
  • US12158088B2 patent drawing
  • US12158088B2 patent drawing

AI summary

An apparatus includes one or more thermal storage blocks that define a radiation chamber and a fluid flow slot positioned above the radiation chamber to define a fluid pathway in a first direction. The apparatus includes a heater element positioned adjacent to the radiation chamber in a second, different direction, wherein the radiation chamber is open on at least one side to the heater element. The apparatus includes a fluid movement system configured to direct a stream of fluid through the fluid pathway in the first direction.