Radiation Cooler for OLED Thermal Management

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Solution Overview

Problem

Organic light-emitting diodes (OLEDs) have a temperature-dependent operating lifetime, with significant degradation and potential irreversible failure above 120° C, and existing cooling methods often result in complex and costly optoelectronic assemblies.

Innovation Solution

Incorporating a radiation cooler with a specularly reflective surface in direct physical contact with the optoelectronic component, utilizing a layer structure optimized for radiative cooling to enhance passive cooling, thereby reducing the average temperature and increasing the lifetime of the OLED.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If active cooling methods (Peltier element, forced convection, water cooling) are used to increase P_cool, then the cooling power is improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecooling powerVSAvoidassembly complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The radiation cooler enables the OLED to cool itself passively by emitting thermal radiation in the 8-13 μm atmospheric window without requiring external cooling systems. The OLED's own thermal radiation is utilized for cooling, eliminating the need for Peltier elements, fans, or water cooling systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical cooling systems (Peltier elements, forced convection fans, water cooling pumps) with a passive radiative cooling system that uses electromagnetic radiation in the atmospheric window to transfer heat directly from the OLED to the environment, eliminating moving parts and mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Temperature

If the OLED is optimized to minimize P_heat through efficient construction, then the temperature control is improved, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improvetemperature controlVSAvoidconstruction complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent converts the harmful effect of thermal radiation (which normally contributes to heating) into a beneficial cooling mechanism by designing a system that maximizes emission in the 8-13 μm atmospheric window where the atmosphere is transparent, allowing heat to escape efficiently without requiring complex thermal management construction.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Power

If the operating temperature is increased above 120° C, then the power output is improved, but the reliability decreases due to spontaneous irreversible failure

Engineering Contradiction:
Improvepower outputVSAvoidoperational reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The radiation cooler is integrated into the OLED structure to preemptively counteract temperature rise before it reaches critical levels. By continuously emitting thermal radiation in the atmospheric window, the system prevents the OLED temperature from exceeding 120° C even during high-power operation, thereby maintaining reliability.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of a radiation cooler significantly increases the cooling power, leading to a longer operating and storage lifetime of OLEDs, with improved stability and reduced thermal power consumption, allowing for higher ambient temperature operation without complex cooling systems.

Implementation Method 1

A radiation cooler has recently become known from the technical field of building cooling. A radiation cooler of this type has the property that it emits more heat via thermal radiation than it takes up via thermal radiation

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 2

The atmospheric transmission window in the infrared range, in which essentially no absorption takes place

Methodology Applied
Scientific EffectAtmospheric transmission window: Absorption (EM radiation)

Implementation Method 3

the optoelectronic component is formed such that electromagnetic radiation incident on the radiation cooler from outside penetrates through said radiation cooler and impinges on the specularly reflective surface and is reflected by the latter

Methodology Applied
Scientific EffectSpecular reflection: Reflection

Data Source

PatentUS11659733B2Optoelectronic assembly and method for producing an optoelectronic assembly
Publication Date: 2023.05.23 PICTIVA DISPLAY INT LTD
  • US11659733B2 patent drawing
  • US11659733B2 patent drawing
  • US11659733B2 patent drawing

AI summary

An optoelectronic assembly comprising an optoelectronic component, which comprises a specularly reflective surface and comprising a radiation cooler in direct physical contact with the optoelectronic component. The radiation cooler is arranged above the specularly reflective surface.