Radiation Detector Phosphor Layers for Sharpness and Sensitivity

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Solution Overview

Problem

Existing radiation detection apparatuses lack improvements in characteristics such as sharpness, despite the use of light-scattering particles in reflective layers, and there is a demand for further enhancement of these characteristics.

Innovation Solution

A radiation detection apparatus is designed with a sensor array, a phosphor layer of columnar crystals, a phosphor protective layer made of a cross-linked metallic alkoxide, and a reflection layer composed of a resin and metallic compounds, which are introduced into the interstices between the columnar crystals to enhance light reflection and sharpness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a reflection layer with light-scattering particles is used to improve sensitivity, then sensitivity is improved, but sharpness characteristics remain insufficient

Engineering Contradiction:
ImprovesensitivityVSAvoidsharpness
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The invention divides the protective layer into multiple functional layers: a phosphor protective layer made of cross-linked metallic alkoxide that maintains sharpness, and a separate reflection layer with light-scattering particles that improves sensitivity. This segmentation allows each layer to perform its specific function without compromising the other, resolving the contradiction between sensitivity and sharpness characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite materials in both the phosphor protective layer (cross-linked metallic alkoxide) and the reflection layer (resin with light-scattering particles). These composite structures enable the system to simultaneously achieve high sensitivity through effective light reflection and high sharpness through the protective layer's ability to maintain columnar crystal integrity.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If a phosphor protective layer is added to protect the phosphor layer and improve sharpness, then device complexity increases

Engineering Contradiction:
ImprovesharpnessVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The phosphor protective layer made of cross-linked metallic alkoxide serves multiple functions simultaneously: it protects the phosphor layer from degradation, maintains the sharpness characteristics by preserving columnar crystal structure, and provides a suitable substrate for the reflection layer. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively improves the sharpness characteristics of the radiation detection apparatus, as evidenced by enhanced modulation transfer function (MTF) values, compared to traditional approaches without a phosphor protective layer or using transparent hot-melt resins.

Implementation Method 1

the phosphor protective layer is a cross-linked body made of a metallic alkoxide and oxygen cross-linking at least some of metallic atoms included in the metallic alkoxide

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 2

a reflection layer provided on the phosphor protective layer to reflect light from the phosphor layer

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

the reflection layer is made of a resin and a metallic compound dispersed in the resin

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Data Source

PatentUS12345840B2Radiation detection apparatus, radiation imaging system, and manufacturing method of radiation detection apparatus
Publication Date: 2025.07.01 CANON KK
  • US12345840B2 patent drawing
  • US12345840B2 patent drawing
  • US12345840B2 patent drawing

AI summary

A radiation detection apparatus includes a sensor array in which a plurality of pixels having photoelectric conversion elements is arranged on a substrate, a phosphor layer made of a plurality of columnar crystals provided on the sensor array, a phosphor protective layer provided on the phosphor layer to protect the phosphor layer, and a reflection layer provided on the phosphor protective layer to reflect light from the phosphor layer. The phosphor protective layer is a cross-linked body made of a metallic alkoxide and oxygen cross-linking at least some of metallic atoms included in the metallic alkoxide, and the reflection layer is made of a resin and a metallic compound dispersed in the resin.