Radiation Detector Switch Control for Misalignment Compensation

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Solution Overview

Problem

The reduction in yield of X-ray detectors due to misalignment between the scintillator array and the optical sensor array, which affects the accuracy and cost of X-ray CT devices, as higher pixel definition requires precise alignment to the level of several micrometers.

Innovation Solution

The implementation of a configuration that includes a control circuitry to adjust the switches between the APD array and the DAS, allowing for the determination of active areas based on the positional relation between the scintillator and APD arrays, ensuring accurate alignment and reducing the negative effects of misalignment, even when positional displacement occurs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If higher pixel definition is used in the scintillator array, then measurement precision is improved, but manufacturing precision requirements become more stringent due to the need for precise alignment between scintillator and optical sensor arrays

Engineering Contradiction:
Improvepixel definitionVSAvoidalignment accuracy
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by determining the positional relationship between the scintillator array and optical sensor array before final assembly, and pre-adjusting the connection relationships. This allows alignment to be established in advance, reducing the stringency of final assembly precision requirements while maintaining high pixel definition

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the parameter of connection flexibility by introducing adjustable connection mechanisms between the scintillator array and optical sensor array. This allows the system to accommodate positional deviations through parameter adjustment rather than requiring strict manufacturing precision, thereby enabling higher pixel definition without proportionally increasing alignment difficulty

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If stricter alignment accuracy is enforced to maintain high pixel definition, then measurement precision is improved, but productivity decreases due to higher rejection rates of misaligned detectors

Engineering Contradiction:
Improvealignment accuracyVSAvoidyield
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent applies dynamics by introducing adjustable and reconfigurable connection mechanisms between the scintillator array and optical sensor array. Instead of fixed rigid connections that require perfect alignment, the system allows dynamic adjustment of positional relationships, enabling detectors with slight misalignments to be corrected and reused, thereby maintaining high alignment accuracy while reducing rejection rates and improving productivity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of connection flexibility to accommodate positional variations. By allowing adjustment of the positional parameters between scintillator pixels and optical sensors, the system can compensate for manufacturing tolerances and maintain effective alignment accuracy without strictly enforcing tight manufacturing specifications, thus improving yield while preserving measurement precision

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the yield of X-ray detectors by allowing the use of detectors with higher definition, reducing manufacturing costs and maintaining alignment accuracy, thereby enhancing the performance and efficiency of X-ray CT devices.

Implementation Method 1

a scintillator configured to emit light (scintillation light) in accordance with radiation that enters

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

an optical sensor array including a plurality of optical sensors each configured to output an electric signal in accordance with the scintillation light

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS11686865B2Radiation detector
Publication Date: 2023.06.27 CANON MEDICAL SYST CORP
  • US11686865B2 patent drawing
  • US11686865B2 patent drawing
  • US11686865B2 patent drawing

AI summary

A radiation detector according to an embodiment includes a scintillator array, a sensor array, electronic circuitry, a switch, and control circuitry. The scintillator array includes a plurality of scintillator pixels each configured to convert radiation into light. The sensor array includes a plurality of detection elements each configured to detect the light. The electronic circuitry is configured to output digital data on the basis of signals output from the detection elements. The switch is provided between the sensor array and the electronic circuitry. The control circuitry is configured to control the switch on the basis of a positional relation between the sensor array and the scintillator array.