Radiation heater apparatus

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Solution Overview

Problem

Radiation heater apparatuses struggle to maintain a balanced temperature distribution, often resulting in high temperatures at contact points, which can be uncomfortable and inefficient in heating applications.

Innovation Solution

The apparatus employs a distributed arrangement of high thermal conductivity heat radiation parts surrounded by low thermal conductivity materials, with heating parts thermally connected to the heat radiation parts and arranged within a thin layer, to reduce heat transfer and maintain a stable temperature at contact points.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If heat radiation parts are arranged in a distributed manner on the surface, then heat radiation efficiency is improved, but temperature control at contact points becomes difficult

Engineering Contradiction:
Improveheat radiation efficiencyVSAvoidtemperature at contact points
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent applies local quality by creating regions with different thermal conductivities in different locations. Low thermal conductive parts are positioned at specific locations surrounding heat radiation parts, while other areas maintain high thermal conductivity. This spatial variation in material properties enables simultaneous heat radiation efficiency and localized temperature control at contact points.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The low thermal conductive parts act as intermediary elements between the heat radiation parts and the surrounding structure. These intermediaries control heat flow from the heat radiation parts to adjacent areas, preventing excessive temperature buildup at contact points while maintaining effective heat radiation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If low thermal conductive parts are introduced to reduce heat transfer, then temperature at contact points is reduced, but device complexity increases

Engineering Contradiction:
Improvetemperature at contact pointsVSAvoidstructural complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the low thermal conductive parts with the existing heat radiation part structure, creating an integrated configuration where low thermal conductive materials are incorporated into or around the heat radiation parts. This integration approach reduces overall device complexity compared to adding separate, independent temperature control systems.

Inventive Principle:
Principle #5Merging (Combining)

3Length of stationary object

If heating parts are arranged within a thin layer, then apparatus thickness is reduced, but heat generation efficiency may be compromised

Engineering Contradiction:
Improveapparatus thicknessVSAvoidheat generation efficiency
Core Design Contradiction:
Length of stationary objectVSPower

Solution Approach 1:

The patent applies parameter changes by optimizing the thickness parameter of the heating parts and their thermal connection to heat radiation parts. By carefully controlling the thickness parameter and thermal conductivity parameters, the patent achieves effective heat generation and transfer within a reduced overall apparatus thickness, maintaining heat generation efficiency while minimizing thickness.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for efficient heat dissipation and temperature regulation, providing a comfortable warmth to users while minimizing excessive temperature increases at contact points and maintaining effective heating performance.

Implementation Method 1

a plurality of heat radiation parts (3a) which are capable of emitting heat radiation by thermal energy generated by being supplied with electric current

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a low thermal conductive part (6) which has a thermal conductivity lower than a thermal conductivity in a cross section containing the heat radiation part (3a), and is disposed to surround each of the plurality of heat radiation parts (3a)

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9769879B2Radiation heater apparatus
Publication Date: 2017.09.19 DENSO CORP
  • US9769879B2 patent drawing
  • US9769879B2 patent drawing
  • US9769879B2 patent drawing

AI summary

A radiation heater apparatus has a plurality of heat radiation parts and a plurality of heating parts. A low thermal conductive part is formed between adjacent two of the heat radiation parts. The low thermal conductive part is provided with resin material which mainly forms a substrate part. The low thermal conductive part thermally isolates the heat radiation part by surrounding a periphery of the heat radiation part. As a body contacts with the surface of the apparatus, the thermal energy of specific heat radiation part directly under the body dissipates heat to the body. Furthermore, heat transfer from the periphery of the specific heat radiation part to the specific heat radiation part is reduced by the low thermal conductive part.