Radiation Panel Refrigerant Control During Air Conditioner Defrost

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Solution Overview

Problem

Air conditioners with radiation panels cool the indoor air during defrosting cycles, which is undesirable as it can lower the ambient temperature and make the space uncomfortable.

Innovation Solution

An air conditioner design that includes a refrigerant circuit with a compressor, heat exchangers, and expansion valves, where the radiation panel is kept from functioning as an evaporator during defrosting by fully closing the radiation expansion valve, preventing refrigerant flow and thus avoiding cooling of the indoor air, while ensuring oil is discharged before the defrosting cycle to prevent lubrication failure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the radiation panel is used as an evaporator during the defrosting cycle, then the defrosting function is achieved, but the indoor air is cooled which reduces user comfort

Engineering Contradiction:
Improvedefrosting functionVSAvoidindoor air cooling
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system segments the refrigerant flow path by using the four-way switching valve to isolate the radiation panel from the evaporator circuit during defrosting operation. This allows the radiation panel to be excluded from the defrosting cycle while maintaining its heating function, thus preventing indoor air cooling while preserving defrosting capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using the radiation panel as an evaporator to achieve defrosting (which cools indoor air), the invention inverts the approach by using the outdoor heat exchanger as the evaporator and the radiation panel as a heating element. This reversal maintains indoor comfort while achieving the defrosting function through alternative refrigerant flow configuration.

Inventive Principle:
Principle #13The other way round (Inversion)

2Object-affected harmful factors

If the expansion valve is fully closed during defrosting cycle, then the radiation panel is prevented from cooling indoor air, but oil may accumulate in the radiation panel causing lubrication failure

Engineering Contradiction:
Improveindoor air coolingVSAvoidcompressor lubrication
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system performs preliminary action by opening the expansion valve before the defrosting cycle starts to discharge accumulated oil from the radiation panel. This preliminary oil discharge prevents lubrication failure during the subsequent defrosting operation where the valve will be closed, thus maintaining both indoor comfort and compressor lubrication reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The expansion valve operates periodically by being opened at specific intervals (before defrosting cycles) to discharge oil, and closed during defrosting operation to prevent indoor air cooling. This periodic opening and closing pattern ensures both prevention of indoor air cooling and maintenance of adequate oil return to the compressor.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents the radiation panel from cooling the indoor air during defrosting, maintaining a comfortable temperature and avoiding lubrication failures in the compressor, thus enhancing user comfort and system reliability.

Implementation Method 1

the refrigerant absorbs heat from the ambient air to be evaporated in the radiation panel

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Implementation Method 2

a first expansion valve (51) that regulates a flow rate of a refrigerant flowing through the radiation panel (40)

Methodology Applied
Scientific EffectFluid flow regulation: Valve

Implementation Method 3

a four-way switching valve (24)

Methodology Applied
Scientific EffectFluid flow switching: Valve

Data Source

PatentEP3719409B1Air-conditioning apparatus
Publication Date: 2022.09.28 DAIKIN INDUSTRIES LTD
  • EP3719409B1 patent drawingFigure 1
  • EP3719409B1 patent drawingFigure 2
  • EP3719409B1 patent drawingFigure 3

AI summary

An air conditioner (10) includes: a refrigerant circuit (11) connecting a first heat exchanger (22), a second heat exchanger (31), a radiation panel (40), and an expansion valve (51) that regulates a flow rate of a refrigerant flowing through the radiation panel (40); and a control unit (C1) that switches between a normal refrigeration cycle in which the radiation panel (40) performs cooling or heating, and a defrosting cycle in which the first heat exchanger (22) serves as a radiator and the second heat exchanger (31) serves as an evaporator. The control unit (C1) brings the expansion valve (51) to be fully closed during the defrosting cycle.