Multi-Layer Radiation Reflector Emitter for Deep Space Thermal Control

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Solution Overview

Problem

Current structure-coating technologies used in deep space exploration are inadequate for maintaining low temperatures in spacecraft and systems, as they fail to effectively reject solar energy and manage radiative emission, limiting the storage of liquid oxygen and the operation of superconductors.

Innovation Solution

A multi-layer radiation reflector/emitter system comprising a radiation-scattering layer made of randomized particles transparent to wavelengths from 0.2 to 6 microns and a radiation-reflecting metallic layer for wavelengths greater than 2 microns, which reflects incoming solar radiation and emits absorbed heat, achieving efficient temperature control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional structure-coating technology is used, then the coating provides basic thermal protection, but it fails to effectively reject solar energy and manage radiative emission, limiting storage duration and operational stability

Engineering Contradiction:
Improvesolar energy rejectionVSAvoidliquid oxygen storage duration
Core Design Contradiction:
Loss of energyVSDuration of action of stationary object

Solution Approach 1:

The patent applies a multi-layer composite coating structure consisting of a radiation-scattering layer (with particles having specific size distributions and refractive indices) and a radiation-reflecting metallic layer. This composite structure achieves superior solar energy rejection (99.9% reflectance) while maintaining effective far-infrared radiative emission, thereby extending liquid oxygen storage duration in deep space from days/weeks to months/years.

Inventive Principle:
Principle #40Composite materials

2Temperature

If conventional structure-coating technology is used, then the coating provides basic thermal insulation, but it cannot maintain optimal low temperatures for superconductors under deep space thermal conditions

Engineering Contradiction:
Improvesuperconductor operating temperatureVSAvoidsuperconductor operational stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent implements local quality optimization by designing a coating with spatially varying properties: the radiation-scattering layer contains particles with specific size distributions (0.1-1.0 microns) and refractive indices (1.3-2.6) that are transparent to solar wavelengths (0.2-2.0 microns) while the metallic layer provides wavelength-selective reflection for wavelengths greater than 2 microns. This localized optical property distribution enables precise temperature control at the superconductor level.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes in material optical properties across different wavelength ranges. The radiation-scattering layer particles are engineered with specific size parameters (0.1-1.0 microns) and refractive index parameters (1.3-2.6) that create wavelength-dependent scattering and absorption characteristics. Combined with the metallic layer's reflection properties, this enables the coating to maintain superconductor temperatures within optimal ranges despite varying thermal conditions in deep space.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves temperature control at or below 75 K, enabling extended liquid oxygen storage and stable superconductor operation by reflecting 99.9% of incoming solar radiation and efficiently emitting absorbed heat, thus supporting deep space missions.

Implementation Method 1

The first material consists of a self-supporting arrangement of randomized particles having an average dimension in a range of approximately 0.2 microns to approximately 0.4 microns and defining a fill factor of approximately 0.1 to approximately 0.5

Methodology Applied
Scientific EffectRadiation scattering: Scattering

Implementation Method 2

The second material reflects radiation having a wavelength greater than approximately 2 microns

Methodology Applied
Scientific EffectRadiation reflection: Reflection

Implementation Method 3

a multi-layer radiation reflector/emitter includes a layer of a first material and a layer of a second material... reflecting incoming solar radiation and emits absorbed heat

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS10273024B1Radiation reflector and emitter
Publication Date: 2019.04.30 UNITED STATES OF AMERICA AS REPRESENTED BY THE ADMINISTRATOR NAT AERONAUTICS & SPACE ADMINISTRATION
  • US10273024B1 patent drawing
  • US10273024B1 patent drawing
  • US10273024B1 patent drawing

AI summary

A multi-layer radiation reflector/emitter includes first and second materials. The first material is transparent to radiation in a wavelength spectrum ranging from approximately 0.2 microns to at last 6 microns. The first material is a self-supporting arrangement of randomized particles having an average dimension in a range of approximately 0.2 microns to approximately 0.4 microns and defining a fill factor of approximately 0.1 to approximately 0.5. The second material reflects radiation having a wavelength greater than approximately 2 microns.