Radiation-Sensitive Composition for High-Resolution Lithography

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Solution Overview

Problem

Current photolithography techniques face challenges in achieving high sensitivity, line width roughness (LWR) performance, and over-exposure margins for the formation of fine circuits on semiconductor devices, particularly with the use of short-wavelength radiation and immersion exposure methods.

Innovation Solution

A radiation-sensitive composition is developed, comprising a first polymer with an acid-dissociable group containing an iodo group, a second polymer with a structural unit represented by formula (f1), and a solvent. This composition enhances radiation absorption and secondary electron generation efficiency, improving acid generation and dissolution contrast between exposed and unexposed areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If short-wavelength radiation is used for pattern miniaturization, then resolution is improved, but sensitivity deteriorates

Engineering Contradiction:
Improvepattern resolutionVSAvoidexposure sensitivity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the resist material by incorporating fluorine-containing groups and specific polymer structures that enhance radiation absorption efficiency and secondary electron generation, thereby improving sensitivity while maintaining the short-wavelength resolution capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite polymer system combining first polymer (with acid-dissociable group), second polymer (with fluorine-containing group), and third polymer (base polymer) to achieve both high resolution and high sensitivity by leveraging the complementary properties of each component

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If fluorine-containing polymer is added to control film quality, then film uniformity is improved, but line width roughness performance deteriorates

Engineering Contradiction:
Improvefilm uniformityVSAvoidline width roughness
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent applies fluorine-containing groups specifically in the second polymer at controlled concentrations (0.1-10 mass%) to improve film uniformity in specific regions without adversely affecting the overall line width roughness, achieving localized optimization of film properties

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes the concentration parameter of fluorine-containing polymer and the molecular weight parameters of all polymer components to achieve the optimal balance between film uniformity and line width roughness performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves superior sensitivity and LWR performance, along with improved over-exposure margins, leading to the formation of high-quality resist patterns with enhanced film quality and reduced pattern collapse during development.

Implementation Method 1

generating an acid by irradiating the coating of the resist composition with radioactive ray through a mask pattern

Methodology Applied
Scientific EffectPhotochemical reaction: Photodissociation

Implementation Method 2

enhances radiation absorption and secondary electron generation efficiency, improving acid generation

Methodology Applied
Scientific EffectSecondary electron generation: Photoelectric Effect

Implementation Method 3

generate a difference in solubility of polymer into an alkaline or organic developer between an exposed part and a non-exposed part through a reaction in the presence of the acid as a catalyst

Methodology Applied
Scientific EffectCatalytic reaction: Catalysis

Data Source

PatentUS20250164883A1Radiation-sensitive composition and pattern forming method
Publication Date: 2025.05.22 JSR CORPORATION
  • US20250164883A1 patent drawing
  • US20250164883A1 patent drawing
  • US20250164883A1 patent drawing

AI summary

A radiation-sensitive composition includes: a first polymer comprising a structural unit (I) having an acid-dissociable group; a second polymer comprising a structural unit (i) represented by formula (f1); and a solvent. The acid-dissociable group has an iodo group. RK1 is a hydrogen atom, a fluorine atom, or the like; LY1 is a divalent hydrocarbon group having 1 to 10 carbon atoms; LY2 is —COO—* or —OCO—*, *is a bond on an Rf1 side; Rf1 is a monovalent hydrocarbon group having 1 to 10 carbon atoms or a monovalent fluorinated hydrocarbon group having 1 to 10 carbon atoms; Rf2 and Rf3 are each independently a fluorine atom or a monovalent fluorinated hydrocarbon group having 1 to 10 carbon atoms; s is an integer of 0 to 3, and when Rf1 is the monovalent hydrocarbon group having 1 to 10 carbon atoms, s is an integer of 1 to 3.