Radiation-Sensitive Resin Composition for High-Aspect-Ratio Resist Uniformity
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing photolithography technologies face challenges in achieving high-aspect-ratio resist patterns with optimal sensitivity, Line Width Roughness (LWR) performance, Depth of Focus (DOF) performance, pattern rectangularity, critical dimension uniformity (CDU), and pattern circularity, particularly in semiconductor device manufacturing.
Innovation Solution
A radiation-sensitive resin composition comprising an onium salt compound, a resin with a specific structural unit, and a solvent, which includes an acid diffusion controlling agent, enhances sensitivity, LWR performance, DOF performance, pattern rectangularity, and CDU performance by controlling acid diffusion and improving contrast in developers.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If perfluoroalkylsulfonic acid is used as photoacid generator to improve sensitivity and resolution, then sensitivity and resolution are improved, but environmental compatibility deteriorates due to complete fluorination
Solution Approach 1:
The patent applies local quality by selectively fluorinating only specific positions in the sulfonic acid structure (using compounds of formula (1) where R4-R8 are specific combinations of H, F, and fluorinated hydrocarbon groups) rather than complete perfluorination. This localized fluorination at key positions maintains the necessary acidity and photoacid generator functionality while reducing overall environmental harm associated with extensive fluorination.
Solution Approach 2:
The patent changes the chemical structure parameters of the photoacid generator by using compounds of formula (1) with specific substituent patterns (where at least one of R4-R8 is a fluorinated hydrocarbon group and others are H or fluorinated hydrocarbon groups). This structural parameter modification allows tuning of both environmental compatibility and photoacid generator performance, resolving the contradiction between sensitivity and environmental compatibility.
2Shape
If high-aspect-ratio resist patterns are formed, then pattern density and complexity increase, but uniformity and circularity of patterns deteriorate
Solution Approach 1:
The patent introduces an acid diffusion controlling agent (compound of formula (7) with specific nitrogen-containing structures) as an intermediary substance that mediates between the photoacid generator and the resin. This intermediary controls acid diffusion during the exposure process, enabling uniform pattern formation even at high aspect ratios by preventing excessive acid migration that would otherwise compromise pattern uniformity and circularity.
Solution Approach 2:
The patent creates a composite resist composition containing multiple functional components: the onium salt compound (photoacid generator), the resin (polymer matrix), and the acid diffusion controlling agent. This composite material system works synergistically to achieve both high aspect ratio patterns and maintained uniformity/circularity, as each component contributes specific functionality that compensates for the limitations of the others.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The composition enables the formation of high-quality resist patterns with excellent sensitivity, LWR, DOF, pattern rectangularity, and CDU, even at high aspect ratios, ensuring uniformity and circularity of resist patterns.
Implementation Method 1
a photolithography technology using a resist composition has been used for the fine circuit formation in a semiconductor device. As the representative procedure, for example, a resist pattern is formed on a substrate by generating an acid by irradiating the coating of the resist composition with a radioactive ray through a mask pattern
Implementation Method 2
reacting in the presence of the acid as a catalyst to generate the difference of solubility of a resin into an alkaline or organic developer between an exposed part and a non-exposed part
Implementation Method 3
enhances sensitivity, LWR performance, DOF performance, pattern rectangularity, and CDU performance by controlling acid diffusion and improving contrast in developers
Data Source
AI summary
A radiation-sensitive resin composition includes: an onium salt compound represented by formula (1); a resin including a structural unit (I) represented by formula (2); and a solvent. R1, R2, and R3 are each independently a monovalent organic group having 1 to 10 carbon atoms, or two or three of R1, R2, and R3 taken together represent a monovalent or divalent group containing a cyclic structure having 3 to 20 carbon atoms together with the carbon atom to which the two or three of R1, R2, and R3 are bonded. R4 and R5 are each independently a hydrogen atom, a fluorine atom, a monovalent hydrocarbon group, or a monovalent fluorinated hydrocarbon group. R10 is a monovalent group including at least one structure selected from the group consisting of a lactone structure, a cyclic carbonate structure, and a sultone structure.


