Radiator Aperture Assembly for AESA Antenna RF Loss Reduction

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Solution Overview

Problem

Existing active electronically scanned array (AESA) antennas face challenges in maintaining antenna gain, RF polarization, and scanning performance, particularly in wide lattice configurations, where efficient connector packaging and reduced RF losses are needed.

Innovation Solution

The proposed solution involves a radiator aperture assembly with multiple radiator sticks and a plate configuration, where conductive elements are electrically coupled to circulators and extendible through a plate and coldwall, forming chamfered and notched slots that improve RF energy transmission and reception, allowing for efficient coax connector arrangements and reduced RF losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional connector packaging is used in wide lattice AESA antenna configurations, then connector installation and RF interconnection are simplified, but antenna gain deteriorates and RF losses increase

Engineering Contradiction:
ImproveRF lossesVSAvoidconnector packaging complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The antenna aperture is divided into multiple radiator sticks, each containing multiple radiating elements with their own connectors. This segmentation allows each connector to be optimally positioned within its local radiator stick structure, reducing RF losses while maintaining overall system simplicity through modular assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from planar connector packaging to three-dimensional connector positioning within radiator sticks. Connectors are embedded within the volumetric structure of each radiator stick, allowing optimal RF performance while simplifying the overall packaging architecture through vertical integration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If radiator sticks are configured to form chamfered and notched slots, then RF energy transmission and reception are improved, but manufacturing complexity increases

Engineering Contradiction:
ImproveRF energy transmissionVSAvoidradiator stick fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Chamfered and notched slots are pre-formed in the radiator stick structures before final assembly. This preliminary shaping of the slots ensures optimal RF energy transmission characteristics are built into the components themselves, while the modular radiator stick design keeps manufacturing manageable through standardized preprocessing steps.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If conductive elements are extended through plate and coldwall structures, then antenna gain and scanning performance are maintained, but device complexity increases

Engineering Contradiction:
Improveantenna gainVSAvoidstructural configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The plate and coldwall structures serve multiple functions: they provide mechanical support for the radiator sticks, establish the slot geometries for RF transmission, and position the conductive elements for optimal electrical connection. This multi-functionality maintains antenna gain and scanning performance while avoiding the need for separate dedicated components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains or improves antenna gain, RF polarization, and scanning performance while reducing RF losses, enabling efficient connector packaging and supporting various antenna array configurations with minimal hardware modifications.

Implementation Method 1

each radiator stick including a row of radiating elements configured to transmit and receive RF energy

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentEP2856557B1Active electronically scanned array antenna
Publication Date: 2021.01.13 RAYTHEON CO
  • EP2856557B1 patent drawingFigure 1
  • EP2856557B1 patent drawingFigure 2~3
  • EP2856557B1 patent drawingFigure 4~5

AI summary

An antenna is provided and includes a radiator aperture assembly including a plurality of radiator sticks, each radiator stick including a row of radiating elements configured to transmit and receive RF energy and a body having opposite sides, conductive elements coupled to the radiating elements and a plate disposed proximate to the radiator aperture assembly through which the conductive elements extend. Complementary opposite sides of the respective bodies of adjacent radiator sticks and a surface of the plate are configured to form a slot radiator.