Radiator Cover Lamp Assembly for Custom Text and Pattern Variants

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Solution Overview

Problem

Car radiator cover manufacturers face challenges in meeting market demands due to the need for diverse indicator lamp configurations, leading to increased inventory costs and inefficiencies, as consumers often do not prefer pre-determined text or pattern options.

Innovation Solution

A car radiator cover design featuring a frame with detachable indicator lamps that can be easily replaced, allowing users to customize text or pattern combinations, and enabling manufacturers to produce a single configuration with interchangeable parts based on customer orders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manufacturers produce car radiator covers with different text/pattern configurations to meet market demand, then consumer preference is satisfied, but inventory costs increase and manufacturing complexity increases

Engineering Contradiction:
Improvetext/pattern configuration varietyVSAvoidinventory management complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The indicator lamp assembly is segmented into a fixed support structure and detachable indicator lamp units. This allows the main body to be produced once, while different text/pattern combinations are achieved by assembling different indicator lamp units, eliminating the need to manufacture multiple complete product variants.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structure is designed as a universal base that can accommodate multiple types of indicator lamps with different texts and patterns. This universal design enables a single product platform to serve multiple customization needs, reducing inventory requirements while maintaining adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If manufacturers produce car radiator covers with different text/pattern configurations to meet market demand, then consumer preference is satisfied, but inventory costs increase

Engineering Contradiction:
Improvetext/pattern configuration varietyVSAvoidinventory quantity
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

By segmenting the indicator lamp into detachable units, manufacturers only need to produce the common support structure once, and maintain separate inventories only for the interchangeable indicator lamp elements. This dramatically reduces total inventory quantity compared to producing complete pre-assembled variants.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the configuration parameter (text/pattern) through interchangeable indicator lamp elements rather than through different complete product assemblies. This allows parameter variation without proportional increase in inventory quantity.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If indicator lamps are fixed in the car radiator cover, then manufacturing simplicity is maintained, but user customization capability is reduced

Engineering Contradiction:
Improveassembly simplicityVSAvoiduser customization capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The indicator lamp system is segmented into a fixed support structure and detachable indicator units. The support structure provides manufacturing simplicity, while the detachable units enable user customization without complicating the overall assembly process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The indicator lamp configuration transitions from a static fixed design to a dynamic interchangeable design. The support structure remains fixed and simple to manufacture, while the indicator lamps can be dynamically changed by users according to their preferences.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12172584B2Car radiator cover
Publication Date: 2024.12.24 COPLUS
  • US12172584B2 patent drawing
  • US12172584B2 patent drawing
  • US12172584B2 patent drawing

AI summary

A car radiator cover includes a frame, an assembly plate, and plural detachable indicator lamps. The assembly plate is attached to the frame and is provided in a hollow area of the frame. The assembly plate includes installation troughs located on an assembling side thereof, and each installation trough is provided with a through-hole at the bottom thereof, and the through-hole connects the installation trough to the bottom side of the assembly plate. Each detachable indicator lamp includes a body, a light source and a cable. The body includes an illumination surface and a fixing surface, the light source is disposed on the illumination surface, and one end of the cable is electrically connected to the light source by the fixing surface. Each detachable indicator lamp is detachably installed in one of the installation troughs, and the other end of the cable passes through the through-hole.