Radiator Module Reinforcing Assembly for Crash Force Diversion
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Solution Overview
Problem
Existing radiator modules in motor vehicles lack adequate safety features to prevent penetration of structural elements into the passenger compartment during accidents, which can result in serious injuries to occupants. Additionally, the design flexibility and manufacturing costs are compromised by the need for additional structural elements and complex mounting procedures.
Innovation Solution
A radiator module with a reinforcing assembly connected to the radiator, which includes a radiator mesh structure and two water tanks, is designed to absorb and divert forces during accidents. The reinforcing assembly, comprising a reinforcing brace made from a stable material like steel or titanium, is fastened to the water tanks and radiator mesh structure, enhancing the module's structural integrity and safety features while simplifying mounting and reducing manufacturing costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Use of energy by moving object
If a radiator module is mounted in the wheel housing region close to the passenger compartment, then cooling efficiency is improved, but safety is compromised due to potential penetration of structural elements into the passenger compartment during accidents
Solution Approach 1:
The patent combines the radiator module with a reinforcing assembly into a single integrated unit. The reinforcing assembly is directly connected to the radiator structure, merging the cooling function with the safety function in one component system, thereby eliminating the need for separate safety structures while maintaining both cooling efficiency and occupant protection
Solution Approach 2:
The radiator module serves multiple functions: it provides cooling for the engine or battery while simultaneously acting as a safety barrier through its integrated reinforcing assembly. This multi-functional design allows the same structure to fulfill both thermal management and crash protection roles, improving safety without sacrificing cooling performance
2Object-affected harmful factors
If additional structural elements are added to prevent penetration during accidents, then safety is improved, but device complexity and manufacturing costs increase
Solution Approach 1:
The reinforcing assembly is integrated directly into the radiator module structure, combining what would traditionally be separate components (radiator and reinforcement structure) into a single unified design. This reduces the number of discrete parts and simplifies the overall structural complexity while maintaining penetration protection
Solution Approach 2:
The radiator structure itself is designed to serve dual purposes: as a thermal management component and as a protective barrier. By making the radiator structure multi-functional, additional dedicated safety structures are unnecessary, thereby reducing device complexity and manufacturing costs
3Object-affected harmful factors
If additional structural elements and complex mounting procedures are implemented, then penetration protection is improved, but mounting time and manufacturing costs increase
Solution Approach 1:
The reinforcing assembly and radiator are manufactured as an integrated unit, eliminating the need for separate mounting operations. The combined structure requires a single mounting procedure rather than multiple sequential steps, thereby reducing mounting time and simplifying installation while maintaining penetration protection
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The radiator module effectively absorbs and diverts forces during accidents, reducing the risk of structural elements penetrating the passenger compartment and enhancing occupant safety. The simplified mounting process and reduced material usage lower manufacturing costs and improve design flexibility.
Implementation Method 1
The reinforcing assembly, which is connected to the radiator, is designed to absorb and/or divert forces during an accident
Implementation Method 2
A radiator which is struck by an airstream is commonly used. After passing through the radiator, the air is guided
Implementation Method 3
a radiator which is struck by an airstream is commonly used
Data Source
AI summary
A radiator module of a motor vehicle, comprising a radiator that includes two water tanks between which a radiator mesh structure is located. The radiator module has a reinforcing assembly connected to the radiator for absorbing and/or diverting forces during a crash. A region of a motor vehicle is also provided.