Radiator Valve Deactivation Control for Low-Usage Heating Zones

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Solution Overview

Problem

Conventional zoned radiant heating systems lack centralized control over electronic thermostatic radiator valves, leading to inefficiencies in energy usage and increased maintenance needs due to passive temperature responsiveness of wax motors and the continuous power consumption of electronic valve positioners.

Innovation Solution

A zoned heating system with electronic thermostatic radiator valves that include a battery-powered motor and a controller to transmit deactivation signals, preventing valve positioner activity during low usage times and optimizing energy use by coordinating the operation of multiple zones through a centralized control scheme.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If electronic thermostatic radiator valves are used instead of wax motors, then centralized system control capability is improved, but continuous power consumption increases

Engineering Contradiction:
Improvecentralized system control capabilityVSAvoidcontinuous power consumption
Core Design Contradiction:
Extent of automationVSUse of energy by moving object

Solution Approach 1:

The valve positioner operates periodically rather than continuously. The controller receives temperature sensor data at predetermined intervals and only activates the valve positioner when control actions are needed, rather than maintaining continuous operation. This periodic operation mode significantly reduces power consumption while preserving centralized control capability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses the existing temperature sensor data from the radiant heating system to automatically trigger valve positioner operation. When the temperature sensor detects that a zone requires heating adjustment, it automatically activates the valve positioner without requiring continuous external power or manual intervention, making the system self-regulating and reducing overall power consumption.

Inventive Principle:
Principle #25Self-service

2Speed

If valve positioners are activated continuously to maintain centralized control, then system responsiveness is improved, but battery life decreases

Engineering Contradiction:
Improvesystem responsivenessVSAvoidbattery life
Core Design Contradiction:
SpeedVSDuration of action of moving object

Solution Approach 1:

The valve positioner is activated at predetermined time intervals rather than continuously. The controller checks system conditions periodically and only activates the valve positioner when necessary, extending battery life while maintaining adequate system responsiveness for typical heating control needs.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses feedback from temperature sensors to determine when valve positioner activation is necessary. The sensor data triggers valve positioner operation only when temperature deviations require correction, optimizing the balance between responsiveness and power consumption. This feedback mechanism ensures the system responds appropriately to actual heating needs without unnecessary power usage.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances energy efficiency by minimizing power consumption during low usage periods, reducing maintenance requirements, and ensuring that heating resources are allocated effectively based on demand, thereby extending battery life and improving overall system performance.

Implementation Method 1

at least one radiator in each of a plurality of zones of the building configured to radiantly heat the respective zone using heat of the heating fluid

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 2

Traditional thermostatic valves comprise wax motors that open and close due to thermal expansion of a wax material driven by changes in environmental temperature

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP3321596B1Zoned radiant heating system and method
Publication Date: 2021.07.28 SCHNEIDER ELECTRIC CONTROLS UK LTD
  • EP3321596B1 patent drawingFigure 1
  • EP3321596B1 patent drawingFigure 2
  • EP3321596B1 patent drawingFigure 3

AI summary

A heating system used in a building includes thermostatic radiator valves, each fluidly connected between at least one radiator in a zone of the building and a boiler. A controller is operatively connected to the valves to deactivate the valve positioners when the controller determines that valve activity is likely to have little to no effect on the output of the respective radiator and/or active heating of the building is not desired. For example, the controller determines when the boiler is deactivated and sends a deactivation control signal to the valves operative to prevent the valve positioners are prevented from adjusting the respective valve position. In another example, the controller sends the deactivation control signals to the valves at the onset of preprogrammed low usage periods of the heating system. Methods of using such heating systems are also disclosed.