Radical Density Measurement Using Constant-Temperature Catalyst Control

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Solution Overview

Problem

Existing methods for determining radical density based on temperature changes are complicated by temperature-dependent recombination rate constants and mechanical/chemical changes in catalysts, leading to inaccurate and difficult quantitative estimations, especially in dynamic processes.

Innovation Solution

A device and method that maintains the catalyst surface at a constant temperature using a temperature actuator and sensor, allowing the power required to maintain this temperature to be used as an indicator of radical density, independent of temperature-dependent recombination rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If temperature change measurement is used to determine radical density, then the measurement can be performed with simple equipment, but the quantitative measurement becomes complicated due to temperature-dependent recombination rate constants and catalyst property changes

Engineering Contradiction:
Improveequipment simplicityVSAvoidquantitative measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The invention changes the measurement parameter from temperature change (ΔT) to steady-state temperature (T) under controlled conditions. By maintaining constant temperature and measuring the power required to sustain it, the system eliminates temperature-dependent kinetic effects while preserving the thermal signal for radical density determination.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention implements a feedback control system where the measured temperature is used to adjust the heating power to maintain a setpoint temperature. This feedback loop compensates for thermal losses and ensures stable operating conditions, allowing accurate determination of radical density from the controlled power input.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If the catalyst surface temperature is allowed to change during radical recombination, then the temperature rise can be directly measured, but significant temperature changes alter the mechanical and chemical properties of the catalyst and sensor assembly

Engineering Contradiction:
Improvedirect temperature measurementVSAvoidcatalyst and sensor stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention applies preliminary anti-action by using a heating element to counteract the cooling effect of radical recombination before it can cause significant temperature drops. The feedback control system continuously adjusts the heating power to maintain stable temperature, preventing the catalyst and sensor from experiencing damaging temperature excursions.

Inventive Principle:
Principle #9Preliminary anti-action

3Quantity of substance

If the catalyst is heated during operation, then more catalyst area becomes available as adsorbates desorb, but this makes quantitative estimation very difficult for dynamic processes

Engineering Contradiction:
Improveavailable catalyst areaVSAvoidquantitative estimation accuracy
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The invention performs preliminary action by pre-heating the catalyst to the desired operating temperature before radical measurement begins. This ensures that the catalyst surface is in a stable, known state with consistent available sites, eliminating the need to account for dynamic adsorption/desorption processes during the measurement itself.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise determination of radical density by stabilizing the catalyst surface temperature, reducing interference from temperature changes and maintaining accurate measurements despite dynamic conditions.

Implementation Method 1

the catalyst material is suitable for triggering an exothermic recombination reaction of radicals of the radical type when radicals of the radical type come into contact with the first surface

Methodology Applied
Scientific EffectExothermic recombination reaction: Exothermic Reaction

Implementation Method 2

a temperature actuator in thermal contact with the first surface, and a temperature sensor in thermal contact with the first surface

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250244271A1Device and method for determining a density of a radical in a gas
Publication Date: 2025.07.31 INFICON AG
  • US20250244271A1 patent drawing
  • US20250244271A1 patent drawing

AI summary

A device (10) for determining a density of radicals (5) of a radical type in a measuring space (4) comprisesa catalyst material (1) which can be brought into contact with the measuring space at least in the region of a first surface (15) of the catalyst material, wherein the catalyst material is suitable for triggering an exothermic recombination reaction of radicals of the radical type when radicals of the radical type come into contact with the first surface;a temperature actuator (2) in thermal contact with the first surface; anda temperature sensor (3) in thermal contact with the first surface.The device is designed to control the temperature actuator by means of a control signal in such a way that the measured value detected by the temperature sensor is kept at a setpoint value, and wherein the control signal can be evaluated in order to determine the density of radicals of the radical type in the measuring space.The invention is further directed to a method for determining a density of radicals (5) of one radical type in a measuring space.