Wireless Radio Link for Coating Chamber Measurement

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Solution Overview

Problem

Existing coating systems face challenges in measuring characteristic parameters of thin layers during deposition, especially when substrates are moved at high speeds or irregularly, leading to measurement inaccuracies and limitations in data collection over extended periods.

Innovation Solution

A coating system with a movable substrate holder and a radio link for transmitting measurement data outside the vacuum chamber, allowing for flexible and non-contact measurement of moving substrates, enabling the recording of physical variables like temperature, pressure, and layer thickness directly on the substrate holder.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a stationary measuring light beam is used to measure moving substrates in a vacuum chamber, then measurement of optical properties during deposition is enabled, but measurement accuracy deteriorates when substrates move at high speeds or irregularly

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidsubstrate movement speed
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The patent replaces the mechanical/wired measurement system with a wireless radio communication system. The radio device attached to the substrate holder transmits measurement data wirelessly to external receivers, eliminating the need for physical connections that constrain substrate movement. This allows substrates to move at high speeds and irregular patterns while maintaining measurement accuracy, as the wireless system can track and receive data regardless of substrate position or velocity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If wired transmission is used to transmit measurement data from the substrate holder, then data transmission is reliable, but substrate holder movement is restricted and system complexity increases

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidsubstrate holder movement flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent substitutes wired mechanical connections with wireless radio communication. The radio device on the substrate holder communicates with external receivers via radio waves, eliminating physical cables that would restrict movement. This provides both reliable data transmission and complete movement freedom for the substrate holder, allowing complex trajectories and positions without mechanical constraints.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If indirect measurement methods are used on stationary test substrates, then measurement of layer properties is possible, but measurement inaccuracies increase and cannot be calculated

Engineering Contradiction:
Improvelayer property measurement accuracyVSAvoidmeasurement information accuracy
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent implements direct measurement on the actual substrate holder rather than using separate stationary test substrates. The radio device and measuring device are integrated on the substrate holder itself, enabling direct measurement of the layers being deposited on the actual substrates. This self-service approach eliminates the indirect measurement chain and associated inaccuracies, providing direct, calculable, and accurate layer property data from the production process itself.

Inventive Principle:
Principle #25Self-service

4Use of energy by moving object

If transformers with primary and secondary coils are used for energy transmission to the rotating substrate holder, then power supply is enabled, but device complexity increases and movement is restricted to single rotational degree of freedom

Engineering Contradiction:
Improveenergy transmission to substrate holderVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent replaces the complex transformer system with wireless power transmission via radio frequency energy. The radio device on the substrate holder receives power wirelessly through electromagnetic coupling with external transmitters, eliminating the need for primary and secondary coils on the rotating component. This reduces device complexity significantly and removes the restriction to single rotational degree of freedom, allowing multi-axis movement and complex trajectories while maintaining continuous power supply.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate and reliable measurement of thin layers on moving substrates, overcoming the limitations of wired transmission and non-contact methods, allowing for precise control of deposition processes and improving the quality of thin layers produced.

Implementation Method 1

a radio device with at least a first radio device, which is connected to the substrate holder, and a second radio device, which is arranged at least partially outside the coating chamber. At least part of the time, there should be a radio connection between the radio devices for the transmission of measured values.

Methodology Applied
Scientific EffectRadio wave transmission: Electromagnetic Induction

Data Source

PatentEP2097554B1Coating installation comprising a radio device and a measuring device
Publication Date: 2019.05.01 LEICA MICROSYSTEMS CMS GMBH
  • EP2097554B1 patent drawingFigure 1
  • EP2097554B1 patent drawingFigure 2
  • EP2097554B1 patent drawingFigure 3

AI summary

The invention relates to a coating installation (1000) comprising a coating chamber (1001) and at least one displaceable substrate holder (1002) that is arranged inside the coating chamber (1001) and that is used to accommodate substrates (1003). Said coating installation (1000) also comprises a measuring device (1007) that is connected to the substrate holder (1003), and at least one first radio and at least one measuring device. Said coating installation (1000) further comprises at least one second radio (1008) that is disposed at least partially outside the coating chamber (1001). A radio link is disposed at least temporarily between the radio device. The measuring device is used to receive measurement values inside coating chamber (1001). The first radio can be used to transmit a measurement signal to the second radio (1008) via the at least temporary radio link.