Radio Localization Safety Architecture for Real-Time Hazard Response

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current industrial safety systems primarily focus on local hazard management and lack a comprehensive solution for real-time localization and risk reduction across varying object locations, failing to effectively prevent hazards through centralized monitoring and communication.

Innovation Solution

A safety system utilizing a radio location system with multiple radio stations and transponders for real-time position determination, combined with a control and evaluation unit and inspection units, enables the monitoring and validation of object positions to initiate safety measures, such as machine shutdown or warning signals, to mitigate hazards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If local safety concepts are used to detect and stop machine movement at hazard sites, then hazard response is achieved, but comprehensive real-time localization and risk reduction across varying object locations cannot be implemented

Engineering Contradiction:
Improvehazard responseVSAvoidreal-time localization capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The radio location system serves multiple functions simultaneously: it provides real-time positioning of objects, enables hazard zone detection, supports risk assessment, and facilitates comprehensive monitoring across the entire operating environment. This multi-functional approach allows the system to address both local hazard response and global localization needs through a single integrated infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If centralized monitoring and communication systems are implemented for real-time localization, then comprehensive risk reduction is achieved, but system complexity increases

Engineering Contradiction:
Improvereal-time localization capabilityVSAvoidsystem architecture
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The centralized monitoring system is segmented into distributed radio stations that independently perform localization calculations and communicate position data to control units. Each radio station operates as an autonomous node, processing signals from transponders and forwarding results to relevant control systems. This segmentation reduces the complexity burden on any single component while maintaining comprehensive monitoring capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Radio transponders serve as intermediaries between objects and the centralized monitoring system. These transponders simplify the architecture by handling signal transmission and basic position calculation locally, then communicating results to control units. This intermediary layer reduces the complexity of direct centralized processing while enabling real-time localization across the entire system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If position data is transmitted from radio stations to control and evaluation units, then real-time communication is achieved, but data transmission requirements and communication load increase

Engineering Contradiction:
Improveposition data transmission speedVSAvoiddata transmission volume
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

Position data transmission is optimized by sending location information selectively to control units based on specific needs and hazard contexts. Not all radio stations transmit data to all control units continuously; instead, transmission occurs based on local requirements, object proximity to hazard zones, and risk assessment needs. This reduces overall communication load while maintaining real-time responsiveness where required.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system provides reliable and redundant position data for effective hazard avoidance by enabling real-time localization and communication, allowing for the implementation of safety protocols that reduce risks across an operating environment.

Implementation Method 1

position data of the radio transponder and thus position data of the object can be determined by means of the radio location system... This triangulation works very well when the signals are transmitted at a sufficient signal strength and on a straight or direct propagation path

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentUS12181596B2Safety system and method using a safety system
Publication Date: 2024.12.31 SICK AG
  • US12181596B2 patent drawing
  • US12181596B2 patent drawing
  • US12181596B2 patent drawing

AI summary

A method using a safety system and a safety system for localizing at least one object, with varying locations, are provided. A radio location system has at least three arranged radio stations and at least one radio transponder is arranged at the object. Position data of the radio transponder and the object can be determined by means of the radio location system. The position data can be transmitted from a radio station of the radio location system to a control and evaluation unit which is configured to cyclically detect the position data of the radio transponder. A first inspection unit is connected to the control and evaluation unit, and the control and evaluation unit is checked by the first inspection unit.