Intralogistics Workflow Control Using Radio Localization for Human Safety

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Solution Overview

Problem

Existing data systems for organizing workflows in environments involving human and machine collaboration lack adequate protection for human safety, particularly in scenarios with increasing reliance on electronic data processing and the integration of drones and assistance systems, which can compromise human integrity due to inadequate safety-technical measures.

Innovation Solution

A data system that divides intra-logistic work regions into production or storage areas accessible by humans and machines through expediently distributed radio transmitters and receivers, utilizing various driverless transport systems and robots with manufacturer-specific control subsystems, along with orientation markers, and a process manager for controlling workflows, ensuring continuous data connectivity and position determination via localization systems to enhance safety and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If driverless transport systems and robots are integrated into production regions, then productivity and automation are improved, but human safety is compromised due to inadequate protection measures

Engineering Contradiction:
Improveworkflow efficiencyVSAvoidhuman safety risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system divides the work region into production/storage regions and transport regions, creating spatial separation between human work areas and autonomous transport paths. This segmentation allows automated systems to operate in designated zones while maintaining safety boundaries, resolving the contradiction between automation and human safety.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Radio transmitters and receivers are deployed as intermediary communication devices throughout the workspace, enabling data-technological connectivity between humans, machines, and the central control system. This intermediary layer facilitates coordinated operation and safety monitoring without requiring direct physical interaction, allowing productivity improvement while maintaining safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If electronic data processing systems are deployed for workflow organization, then operational efficiency is improved, but susceptibility to environmental influences and safety failures increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsystem susceptibility to environmental influences
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The radio-based communication system serves multiple functions simultaneously: it enables data transmission for workflow coordination, provides localization capabilities for position determination, and supports safety monitoring. This multi-functionality reduces the need for separate specialized systems, thereby improving reliability while maintaining operational efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Driverless transport systems and robots determine their own positions using the radio infrastructure and orientation markers, without requiring external measurement systems. This self-localization capability makes the system more resilient to environmental influences and failures in external monitoring, improving reliability while maintaining automated operation.

Inventive Principle:
Principle #25Self-service

3Device complexity

If measured access points are eliminated in favor of distributed radio subscribers, then device complexity is reduced, but measurement precision for position determination may be affected

Engineering Contradiction:
Improveinfrastructure complexityVSAvoidposition determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system extracts the localization function from dedicated measured access points and integrates it into the existing radio communication infrastructure. By using the same radio transmitters and receivers for both communication and position determination, the system eliminates the need for separate measurement infrastructure, reducing complexity while maintaining precision through the use of orientation markers and triangulation algorithms.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11927941B2Data system for organizing workflows, in which the cooperation of human beings and machines is controlled intra-logistically with optimum protection for the human beings involved, and method for installation thereof
Publication Date: 2024.03.12 GRENZEBACH MASCHINENBAU GMBH
  • US11927941B2 patent drawing
  • US11927941B2 patent drawing
  • US11927941B2 patent drawing

AI summary

Data system for organising workflows, in which the cooperation of human beings and machines is controlled intra-logistically with optimum protection for the human beings involved, having the following features: g) an intra-logistically relevant work area is divided into production or storage areas (1) that are accessible, by means of transport areas (7), to the human beings and machines involved in the work process without obstacles, wherein the transport areas (7) are completely available to data systems by means of expediently distributed radio subscribers as transmitters and receivers (6), and an intra-logistical manager system undertakes the superordinate control, h) numerous DTSs (driverless transport systems) in various configurations and manufacturer-specific control subsystems are usable, besides transport drones (9), for handling the transport tasks that arise, i) robots in various configurations and manufacturer-specific control subsystems are used, besides people (2) equipped with radios, for carrying out work that arises.